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785G Off-Highway Truck RTL00001-UP (MACHINE) POWERED BY 3512E Engine BASIC ENGINE Caterpillar SIS




Parts group 785G:

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BASIC ENGINE

Information:

(For parts list, see above)

Disassembly and Assembly
Air Compressor - Remove and Install
3512E Engines for Caterpillar Built Machines
General Information
785G IV Off-Highway Truck Field Assembly
Air Compressor - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Operation and Maintenance Manual
Belts - Inspect/Adjust/Replace
785G Off-Highway Truck
Service Letter-NACD
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN TENSIONER PULLEY BEARINGS ON CERTAIN 785G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE FAN TENSIONER PULLEY BEARINGS ON CERTAIN 785G OFF-HIGHWAY TRUCKS
Disassembly and Assembly
Belt Tightener - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Belt Tightener - Disassemble
785G OFF-HIGHWAY TRUCK Engine Supplement
Belt Tightener - Assemble
785G OFF-HIGHWAY TRUCK Engine Supplement
Service Magazine
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat<SUP>&reg;</SUP> Machine Engines {1154, 1207, 1358, 1405, 1425}
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat® Machine Engines {1154, 1207, 1358, 1405, 1425}
Systems Operation
Camshaft
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Testing and Adjusting
Excessive Bearing Wear - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Camshaft Timing
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Camshaft Bearings - Remove
3512E Engines for Caterpillar Built Machines
Camshaft Bearings - Install
3512E Engines for Caterpillar Built Machines
Camshaft - Remove
3512E Engines for Caterpillar Built Machines
Camshaft - Install
3512E Engines for Caterpillar Built Machines
Service Magazine
Specifications
Torque Converter
785G Off-Highway Truck Systems
Reuse And Salvage Guidelines
Inspection of the Coupling Assembly for 3524 Engines {3279}
Inspection of the Coupling Assembly for 3524 Engines {3279}
Service Letter-NACD
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 436-1478 CRANKSHAFT SEALS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 436-1478 CRANKSHAFT SEALS FROM DEALER PARTS STOCK
Service Letter-Australia
Service Letter-CFEL
Service Letter-CSARL
Service Letter-Americas
Service Letter-Truck/Ag/Marine
Service Letter-China
Service Letter-Asia
Systems Operation
Crankshaft
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Service Letter-APD
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 436-1478 CRANKSHAFT SEALS FROM DEALER PARTS STOCK
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING 436-1478 CRANKSHAFT SEALS FROM DEALER PARTS STOCK
Testing and Adjusting
Main Bearings
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Excessive Bearing Wear - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Bearing Clearance - Check
3512E Engines for Caterpillar Built Machines
Crankshaft Main Bearings - Remove
3512E Engines for Caterpillar Built Machines
Crankshaft Main Bearings - Install
3512E Engines for Caterpillar Built Machines
Crankshaft Rear Seal and Wear Sleeve - Remove
3512E Engines for Caterpillar Built Machines
Crankshaft Front Seal and Wear Sleeve - Remove
3512E Engines for Caterpillar Built Machines
Crankshaft Front Seal and Wear Sleeve - Install
3512E Engines for Caterpillar Built Machines
Crankshaft Rear Seal and Wear Sleeve - Install
3512E Engines for Caterpillar Built Machines
Crankshaft - Remove
3512E Engines for Caterpillar Built Machines
Crankshaft - Install
3512E Engines for Caterpillar Built Machines
Service Magazine
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
Special Instruction
Cylinder Liner Projection and Head Bolt Torque Procedure for the <NOBR>519-7297</NOBR> Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Tool Operating Manual
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Systems Operation
Cylinder Block, Liners and Heads
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Reuse And Salvage Guidelines
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Testing and Adjusting
Main Bearings
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Cylinder Block
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Excessive Bearing Wear - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Cylinder Liner Projection
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Troubleshooting
Cylinder Is Noisy
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Crankcase Pressure Is High
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Bearing Clearance - Check
3512E Engines for Caterpillar Built Machines
Connecting Rod Bearings - Remove and Install
3512E Engines for Caterpillar Built Machines
Piston Cooling Jets - Remove and Install
3512E Engines for Caterpillar Built Machines
Crankshaft Main Bearings - Remove
3512E Engines for Caterpillar Built Machines
Crankshaft Main Bearings - Install
3512E Engines for Caterpillar Built Machines
Camshaft Bearings - Remove
3512E Engines for Caterpillar Built Machines
Camshaft Bearings - Install
3512E Engines for Caterpillar Built Machines
Cylinder Liner - Remove and Install
3512E Engines for Caterpillar Built Machines
Service Magazine
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
Operation and Maintenance Manual
Engine Valve Rotators - Inspect
785G Off-Highway Truck
Special Instruction
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Cylinder Liner Projection and Head Bolt Torque Procedure for the <NOBR>519-7297</NOBR> Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Cylinder Liner Projection and Head Bolt Torque Procedure for the 519-7297 Spacer Plate on Certain 3500 Engines {1100, 1201, 1221}
Tool Operating Manual
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Systems Operation
Cylinder Block, Liners and Heads
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Testing and Adjusting
Valve Lash - Adjust
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Cylinder Head
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Rocker Shaft and Pushrod - Remove
3512E Engines for Caterpillar Built Machines
Cylinder Head - Remove
3512E Engines for Caterpillar Built Machines
Cylinder Head - Install
3512E Engines for Caterpillar Built Machines
Cylinder Head - Disassemble
3512E Engines for Caterpillar Built Machines
Cylinder Head - Assemble
3512E Engines for Caterpillar Built Machines
Service Magazine
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
A New Cylinder Head Spacer Plate Is Now Used on Certain 3500 Machine Engines {1221}
Testing and Adjusting
Vibration Damper
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Vibration Damper - Remove and Install
3512E Engines for Caterpillar Built Machines
Vibration Damper and Pulley - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Service Letter-NACD
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PTO DRIVESHAFT ON CERTAIN 785G OFF-HIGHWAY TRUCKS
PRODUCT SUPPORT PROGRAM FOR REPLACING THE PTO DRIVESHAFT ON CERTAIN 785G OFF-HIGHWAY TRUCKS
Technical Information Bulletin
Alternator and AC Compressor Drive Seals May Leak on Certain 3500 Engines {1207}
Alternator and AC Compressor Drive Seals May Leak on Certain 3500 Engines {1207}
Disassembly and Assembly
Accessory Drive (Rear) - Remove
3512E Engines for Caterpillar Built Machines
Accessory Drive (Rear) - Install
3512E Engines for Caterpillar Built Machines
Accessory Drive (Front) - Remove - Engine Oil Pump and Water Pump
3512E Engines for Caterpillar Built Machines
Service Magazine
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat<SUP>&reg;</SUP> Machine Engines {1154, 1207, 1358, 1405, 1425}
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat® Machine Engines {1154, 1207, 1358, 1405, 1425}
Sealant is Now Used for Alternator and AC Compressor Drive Pulley on Certain Cat<SUP>&reg;</SUP> Products {1207, 1405, 1802}
Sealant is Now Used for Alternator and AC Compressor Drive Pulley on Certain Cat® Products {1207, 1405, 1802}
Operation and Maintenance Manual
Belts - Inspect/Adjust/Replace
785G Off-Highway Truck
Reuse And Salvage Guidelines
Specifications for Reusability of the <NOBR>251-7646</NOBR> Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Disassembly and Assembly
Fan Drive - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Fan Drive - Disassemble
785G OFF-HIGHWAY TRUCK Engine Supplement
Fan Drive - Assemble
785G OFF-HIGHWAY TRUCK Engine Supplement
Pump Drive - Remove and Install
785G Off-Highway Truck Machines Systems
Operation and Maintenance Manual
Engine Oil Sample - Obtain
785G Off-Highway Truck
Testing and Adjusting
Flywheel - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Flywheel - Remove and Install
3512E Engines for Caterpillar Built Machines
Gear Group (Rear) - Remove
3512E Engines for Caterpillar Built Machines
Gear Group (Rear) - Install
3512E Engines for Caterpillar Built Machines
Testing and Adjusting
Flywheel Housing - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Flywheel Housing - Remove
3512E Engines for Caterpillar Built Machines
Flywheel Housing - Install
3512E Engines for Caterpillar Built Machines
Technical Information Bulletin
Identifying Oil Leaks on Certain 3500 Mining Machine Engines {1151, 1348}
Identifying Oil Leaks on Certain 3500 Mining Machine Engines {1151, 1348}
Disassembly and Assembly
Housing (Front) - Remove
3512E Engines for Caterpillar Built Machines
Housing (Front) - Install
3512E Engines for Caterpillar Built Machines
Service Magazine
A New Lifting Eye Retainer Is Now Used on Certain 3500 Machine Engines {1122}
A New Lifting Eye Retainer Is Now Used on Certain 3500 Machine Engines {1122}
Operation and Maintenance Manual
Engine Valve Rotators - Inspect
785G Off-Highway Truck
Engine Valve Lash - Check/Adjust
785G Off-Highway Truck
Service Magazine
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat<SUP>&reg;</SUP> Machine Engines {1154, 1207, 1358, 1405, 1425}
Sealant is Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat® Machine Engines {1154, 1207, 1358, 1405, 1425}
New Wear Sleeve Seals Are Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat<SUP>&reg;</SUP> Machine Engines {1154, 1405, 1802}
New Wear Sleeve Seals Are Now Used for Alternator and Auxillary Drive Pulleys on Certain Cat® Machine Engines {1154, 1405, 1802}
Reuse And Salvage Guidelines
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Disassembly and Assembly
Engine Trunnion - Remove and Install
3512E Engines for Caterpillar Built Machines
Engine Trunnion - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Operation and Maintenance Manual
Engine Oil Level - Check
785G Off-Highway Truck
Engine Oil and Filter - Change
785G Off-Highway Truck
Reuse And Salvage Guidelines
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Contamination Control Guidelines
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Obtaining Oil Sample for Analysis {1302, 1348, 3030, 3080, 3278, 4011, 4070, 5050, 5056, 5095, 7542}
Disassembly and Assembly
Engine Oil Pan - Disassemble
3512E Engines for Caterpillar Built Machines
Engine Oil Pan - Assemble
3512E Engines for Caterpillar Built Machines
Engine Oil Pan - Remove
3512E Engines for Caterpillar Built Machines
Engine Oil Pan - Install
3512E Engines for Caterpillar Built Machines
Suction Screen (Oil Pan) - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Special Instruction
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
Tool Operating Manual
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
Systems Operation
Pistons, Rings and Connecting Rods - One-Piece Piston
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Testing and Adjusting
Compression
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Connecting Rod Bearings
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Crankcase Pressure
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Excessive Bearing Wear - Inspect
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Bearing Clearance - Check
3512E Engines for Caterpillar Built Machines
Piston Cooling Jets - Remove and Install
3512E Engines for Caterpillar Built Machines
Pistons and Connecting Rods - Remove and Install
3512E Engines for Caterpillar Built Machines
Belt Tightener - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Vibration Damper and Pulley - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Reuse And Salvage Guidelines
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Specifications and Reusability for Hydraulic Gear Pumps and Motors (Groups 1, 2, and 3) {5061, 5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Removing and Installing Bushings and Pressure Plates in Hydraulic Gear Pumps {5073}
Bench Test Procedures
Bench Test Procedure for Gear Pumps {5073}
Bench Test Procedure for Gear Pumps {5073}
Tool Operating Manual
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Setup and Operation of the 368-8645 Tool Kit (CRANKCASE PRESSURE){1317}
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
Using the 1U-8860 Large Engine Blowby Pickup Group and the 8T-2700 Blowby/Airflow Indicator{0781, 0785, 1000}
NEHS0566 <NOBR> 4C-9832</NOBR> Large Engine Roll-Over Stand {0599, 0701}
NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Service Magazine
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Operation and Maintenance Manual
Belts - Inspect/Adjust/Replace
785G Off-Highway Truck
Engine Valve Rotators - Inspect
785G Off-Highway Truck
Engine Valve Lash - Check/Adjust
785G Off-Highway Truck
Systems Operation
Fuel Injector Mechanism
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Valve Mechanism
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Testing and Adjusting
Valve Lash - Adjust
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Crankshaft Position for Fuel Injector Adjustment and Valve Lash Setting
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Finding the Top Center Position for the No. 1 Piston
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Valve Mechanism Cover - Remove and Install
3512E Engines for Caterpillar Built Machines
Rocker Shaft and Pushrod - Remove
3512E Engines for Caterpillar Built Machines
Rocker Shaft - Disassemble
3512E Engines for Caterpillar Built Machines
Rocker Shaft - Assemble
3512E Engines for Caterpillar Built Machines
Valve Mechanism Cover Base - Remove and Install
3512E Engines for Caterpillar Built Machines
Rocker Shaft and Push Rods - Install
3512E Engines for Caterpillar Built Machines
Service Magazine
Sealant is Now Used for Alternator and AC Compressor Drive Pulley on Certain Cat<SUP>&reg;</SUP> Products {1207, 1405, 1802}
Sealant is Now Used for Alternator and AC Compressor Drive Pulley on Certain Cat® Products {1207, 1405, 1802}
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