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462-4260 MANIFOLD GP-DEF S/N RTL1-UP PART OF 480-4029 TANK GP-DIESEL EXHAUST FLUID AN ATTACHMENT 785G


AIR INLET AND EXHAUST SYSTEM
AFTERTREATMENT GP
MANIFOLD GP-EXHAUST
AFTERTREATMENT GP

TRUCK 785G TRUCK RTL
 785G Off-Highway Truck RTL00001-UP (MACHINE) POWERED BY 3512E Engine M0065230 785G RTL   (2011)

AIR INLET AND EXHAUST SYSTEM

AFTERTREATMENT GP
LINES GP-DIESEL EXHAUST FLUID
500-6228 LINES GP-DIESEL EXHAUST FLUID
MANIFOLD GP-DEF
457-8988 MANIFOLD GP-DEF
MANIFOLD GP-DEF
462-4260 MANIFOLD GP-DEF
MANIFOLD GP-DEF
462-4261 MANIFOLD GP-DEF
MANIFOLD GP-DEF
462-4262 MANIFOLD GP-DEF
MANIFOLD GP-DEF
523-6530 MANIFOLD GP-DEF
 

#M00652300220
 

462-4260: MANIFOLD GP-DEF

462-4260 MANIFOLD GP-DEF
S/N RTL1-UP
PART OF 480-4029 TANK GP-DIESEL EXHAUST FLUID
AN ATTACHMENT
i06277196 M0065230
4624260 MANIFOLD GP-DEF Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 384-0801 [1] PLATE  
2. 391-5262 [1] GASKET  
3. 462-4236 [1] MANIFOLD AS  
4. 484-6703 M [6] SCREW-TRUSS HEAD (M5X0.8X25-MM)  
  M   METRIC PART
 

#M00652300221
 

462-4261: MANIFOLD GP-DEF

462-4261 MANIFOLD GP-DEF
S/N RTL1-UP
PART OF 480-4029, 548-1851 TANK GP-DIESEL EXHAUST FLUID
AN ATTACHMENT
i06893606 M0065230
4624261 MANIFOLD GP-DEF Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 384-0801 [1] PLATE  
2. 391-5262 [1] GASKET  
3. 480-4090 [1] MANIFOLD GP-DEF  
3A. 453-1607 [1] FILTER-DEF  
3B. 480-4025 [1] BASE AS-FILTER  
3C. 9X-3401 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
3D. 230-4014 [1] RECEPTACLE AS-CONNECTOR (3-PIN)  
3E. 425-0385 [1] FILTER AS (DIESEL EXHAUST FLUID)  
4. 528-1446 M [6] BOLT-FLANGE HEAD (M5X0.8X20-MM)  
  M   METRIC PART
 

#M00652300222
 

462-4262: MANIFOLD GP-DEF

462-4262 MANIFOLD GP-DEF
S/N RTL1-UP
PART OF 480-4029, 548-1851 TANK GP-DIESEL EXHAUST FLUID
AN ATTACHMENT
i06893610 M0065230
4624262 MANIFOLD GP-DEF Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 384-0801 [1] PLATE  
2. 391-5262 [1] GASKET  
3. 462-4237 [1] MANIFOLD-DIESEL EXHAUST FLUID  
4. 528-1446 M [6] BOLT-FLANGE HEAD (M5X0.8X20-MM)  
  M   METRIC PART
 

#M00652300223
 

523-6530: MANIFOLD GP-DEF

523-6530 MANIFOLD GP-DEF
S/N RTL1-UP
PART OF 548-1851 TANK GP-DIESEL EXHAUST FLUID
AN ATTACHMENT
i07362267 M0065230
5236530 MANIFOLD GP-DEF Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 384-0801 [1] PLATE  
2. 391-5262 [1] GASKET  
3. 462-4236 [1] MANIFOLD AS  
4. 528-1446 M [6] BOLT-FLANGE HEAD (M5X0.8X20-MM)  
  M   METRIC PART
 

#M00652300224
 

382-6555: MANIFOLD GP-EXHAUST

382-6555 MANIFOLD GP-EXHAUST -FRONT
S/N WHD1-UP
PART OF 502-0680 MANIFOLD GP-EXHAUST
AN ATTACHMENT
i05098150 M0065230
3826555 MANIFOLD GP-EXHAUST Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-7680 [2] SPACER (10.5X22.5X15-MM THK)  
2. 115-0549 [1] MANIFOLD-EXHAUST (FRONT, RH)  
3. 115-0555 [1] MANIFOLD-EXHAUST (FRONT, LH)  
4. 127-8269 [2] SEAL-EXHAUST  
5. 203-2143 [4] SLEEVE (EXHAUST MANIFOLD)  
6. 203-2163 [6] SPACER (10.5X22.5X21.35-MM THK)  
7. 277-7215 [1] SHIELD AS-HEAT  
8. 320-8974 [2] GASKET-EXHAUST MANIFOLD  
9. 2N-2766 [8] LOCKNUT (3/8-16-THD)  
10. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 5P-3345 [8] BOLT (3/8-16X3-IN)  
12. 5P-3875 [6] BOLT (3/8-16X2.75-IN)  
13. 5P-3961 [2] BOLT (3/8-16X2.5-IN)  
 

#M00652300225
 

398-8032: MANIFOLD GP-EXHAUST

398-8032 MANIFOLD GP-EXHAUST -REAR
S/N WHD1-UP
PART OF 502-0680 MANIFOLD GP-EXHAUST
AN ATTACHMENT
i05097106 M0065230
3988032 MANIFOLD GP-EXHAUST Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-7680 [2] SPACER (10.5X22.5X15-MM THK)  
2. 107-8716 [1] MANIFOLD-EXHAUST (CROSSOVER)  
3. 110-8771 [1] MANIFOLD-EXHAUST (RH)  
4. 110-8772 [1] MANIFOLD-EXHAUST (LH)  
5. 127-8269 [2] SEAL-EXHAUST  
6. 154-6393 [2] SLEEVE-EXHAUST MANIFOLD (CROSSOVER)  
7. 203-2143 [4] SLEEVE (EXHAUST MANIFOLD)  
8. 203-2163 [6] SPACER (10.5X22.5X21.35-MM THK)  
9. 320-8974 [2] GASKET-EXHAUST MANIFOLD  
10. 2N-2765 [4] BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN)  
11. 2N-2766 [13] LOCKNUT (3/8-16-THD)  
12. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
13. 5P-3345 [8] BOLT (3/8-16X3-IN)  
14. 5P-3875 [6] BOLT (3/8-16X2.75-IN)  
15. 5P-3961 [2] BOLT (3/8-16X2.5-IN)  
16. 9L-2295 [1] BOLT-HIGH TEMPERATURE (3/8-16X1.5-IN)  
 

#M00652300226
 

448-1537: MANIFOLD GP-EXHAUST

448-1537 MANIFOLD GP-EXHAUST
S/N WHD1-UP
PART OF 502-0680 MANIFOLD GP-EXHAUST
AN ATTACHMENT
i06899583 M0065230
4481537 MANIFOLD GP-EXHAUST Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 108-5581 [1] MANIFOLD-EXHAUST  
2. 115-0553 [1] MANIFOLD-EXHAUST (INTERMEDIATE)  
3. 127-8269 [1] SEAL-EXHAUST  
4. 203-2143 [2] SLEEVE (EXHAUST MANIFOLD)  
5. 203-2163 [8] SPACER (10.5X22.5X21.35-MM THK)  
6. 320-8974 [2] GASKET-EXHAUST MANIFOLD  
7. 2N-2766 [4] LOCKNUT (3/8-16-THD)  
8. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
9. 5P-3345 [4] BOLT (3/8-16X3-IN)  
10. 5P-3875 [8] BOLT (3/8-16X2.75-IN)  
 

#M00652300227
 

448-1538: MANIFOLD GP-EXHAUST

448-1538 MANIFOLD GP-EXHAUST
S/N WHD1-UP
PART OF 502-0680 MANIFOLD GP-EXHAUST
AN ATTACHMENT
i06909607 M0065230
4481538 MANIFOLD GP-EXHAUST Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 108-5578 [1] MANIFOLD-EXHAUST  
2. 108-5579 [1] SLEEVE-ELBOW SUPPORT  
3. 108-5580 [1] MANIFOLD-EXHAUST  
4. 203-2163 [8] SPACER (10.5X22.5X21.35-MM THK)  
5. 320-8974 [2] GASKET-EXHAUST MANIFOLD  
6. 2N-2766 [4] LOCKNUT (3/8-16-THD)  
7. 5M-2894 [8] WASHER-HARD (10.2X18.5X2.5-MM THK)  
8. 5P-3345 [4] BOLT (3/8-16X3-IN)  
9. 5P-3875 [8] BOLT (3/8-16X2.75-IN)  
 

#M00652300228
 

502-0680: MANIFOLD GP-EXHAUST

502-0680 MANIFOLD GP-EXHAUST
S/N WHD1-UP
PART OF 446-6780, 446-9071, 525-5365, 525-5367 ENGINE AR, 524-4829, 524-4830, 525-5364, 525-5366 ENGINE AR-COMPLETE
AN ATTACHMENT
i07091328 M0065230
5020680 MANIFOLD GP-EXHAUST Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 461-1659 Y [1] ELBOW GP-EXHAUST  
2. 502-0682 Y [2] MOUNTING GP-EXHAUST  
3. 502-0683 [2] CONNECTION AS  
    (EACH INCLUDES)
  6L-3005 [2] CLAMP-BAND  
  124-5514 [2] COUPLING-EXHAUST  
4. 382-6555 Y [1] MANIFOLD GP-EXHAUST  
5. 398-8032 Y [1] MANIFOLD GP-EXHAUST  
6. 448-1537 Y [2] MANIFOLD GP-EXHAUST  
7. 448-1538 Y [2] MANIFOLD GP-EXHAUST  
  Y   SEPARATE ILLUSTRATION
 

#M00652300229
 

482-1646: MODULE AR-CLEAN EMISSIONS

482-1646 MODULE AR-CLEAN EMISSIONS
S/N RTL1-105
PART OF 450-3353, 450-3354, 527-3330, 527-3331 ENGINE AR-COMPLETE
AN ATTACHMENT
i06887482 M0065230
4821646 MODULE AR-CLEAN EMISSIONS Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 477-6327 Y [1] LINES GP-DIESEL EXHAUST FLUID  
2. 482-4381 Y [1] WIRING GP-DEF MODULE  
3. 462-4241 Y [4] INJECTOR & MTG GP-DEF  
4. 480-8904 [2] ELBOW AS  
    (EACH INCLUDES)
  6V-5064 [1] SEAL-O-RING  
  6V-9182 [1] ELBOW  
  294-9072 [1] SEAL-O-RING  
5. 480-8908 [3] LIFTING GP-CEM  
    (EACH INCLUDES)
  7X-2553 M [1] BOLT (M16X2X40-MM)  
  9X-8257 [1] WASHER (17.5X30X3.5-MM THK)  
  439-3940 [1] BRACKET AS  
6. 481-5997 [1] COVER GP-EXHAUST  
  7X-2553 M [13] BOLT (M16X2X40-MM)  
  9X-8257 [13] WASHER (17.5X30X3.5-MM THK)  
  481-6000 [1] PLATE AS  
  6V-9632 M [1] NUT-WELD (M6X1-THD)  
7. 481-5999 [1] COVER GP-EXHAUST  
  7X-2553 M [10] BOLT (M16X2X40-MM)  
  9X-8257 [10] WASHER (17.5X30X3.5-MM THK)  
  481-5998 [1] PLATE  
8. 482-2174 Y [1] CONVERTER GP-CATALYTIC  
9. 482-2513 Y [1] TANK GP-COOLANT  
10. 484-2122 Y [1] BRACKET GP-MOUNTING  
11. 488-2342 Y [1] COVER GP-EXHAUST  
12. 6K-3273 [4] RIVET-POP  
13. 6V-9832 [2] CAP (ORFS)  
14. 7X-2553 M [2] BOLT (M16X2X40-MM)  
15. 9X-8257 [2] WASHER (17.5X30X3.5-MM THK)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

Information:

Operation and Maintenance Manual
Diesel Exhaust Fluid Filter - Replace - Emission Related Component
785G Off-Highway Truck
DEF Filler Screen - Clean - Emission Related Component
785G Off-Highway Truck
Diesel Exhaust Fluid Injector - Replace - Emission Related Component
785G Off-Highway Truck
Diesel Exhaust Fluid Tank - Flush
785G Off-Highway Truck
Diesel Exhaust Fluid - Fill
785G Off-Highway Truck
DEF Manifold Filters - Replace
785G Off-Highway Truck
Breather (DEF Tank) - Replace
785G Off-Highway Truck
Screen (DEF Coolant) - Replace
785G Off-Highway Truck
Selective Catalytic Reduction Warning System
785G Off-Highway Truck
Special Instruction
Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}
Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications) {108F, 1091, 7490}
Installation and Operation of the Caterpillar Diesel Particulate Filter (DPF) and the Diagnostic Module for Non-Road Machine Applications (Non-California Applications) {108F, 1091, 7490}
New Procedure For Replacing the Camlock Connectors On the Diesel Exhaust Fluid Control Unit (DCU) For Certain Machine Engines {108H, 1408, 3168}
New Procedure For Replacing the Camlock Connectors On the Diesel Exhaust Fluid Control Unit (DCU) For Certain Machine Engines {108H, 1408, 3168}
Documentation Required for Diesel Exhaust Fluid (DEF) Injector Failures on Certain 3500 and C175 Machine Engines {108H, 108K, 108Z, 1091}
Documentation Required for Diesel Exhaust Fluid (DEF) Injector Failures on Certain 3500 and C175 Machine Engines {108H, 108K, 108Z, 1091}
Documentation for Diesel Exhaust Fluid (DEF) Pumps Failures on Certain Cat<SUP>&reg;</SUP> Machine Engines {108H, 108J, 108T}
Documentation for Diesel Exhaust Fluid (DEF) Pumps Failures on Certain Cat® Machine Engines {108H, 108J, 108T}
Technical Information Bulletin
Documentation Required for Certain DEF System Failures on Certain 3500 Off-Highway Truck Engines {0374, 108I, 108J}
Documentation Required for Certain DEF System Failures on Certain 3500 Off-Highway Truck Engines {0374, 108I, 108J}
Systems Operation
Dosing Control System Operation
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Testing and Adjusting
Diesel Exhaust Fluid Tank - Flush
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Aftertreatment SCR System Dosing - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Diesel Exhaust Fluid Quality - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Troubleshooting
DEF Tank Level Is Low
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Tank Sensor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Tank Temperature Is High
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Aftertreatment Identification Module - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
SCR Catalyst Temperature Sensor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pump Motor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pump - Replace
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Return Valve - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Clean Emissions Module Has High Oxygen Level
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Line Heater - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Temperature Is Low
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pressure Does Not Respond
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Control Module Temperature Is High
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pressure Is Low
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pump Pressure Sensor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Control Module Power - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Does Not Purge
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
NOx Sensor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
SCR Catalyst Inlet Pressure Is Low
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
SCR Catalyst Inlet Pressure Is High
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Pressure Is High
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Module Does Not Respond
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
NOx Conversion Is Low
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
SCR Warning System Problem
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Fill at Ground Level Not Functioning
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Controller Resistor - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
DEF Tank Not Filling
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Engine Aftertreatment System - Install
785G IV Off-Highway Truck Field Assembly
Diesel Exhaust Fluid Filter - Remove and Install
3512E Engines for Caterpillar Built Machines
Manifold (DEF Heater) - Remove and Install
3512E Engines for Caterpillar Built Machines
Catalyst (SCR) - Remove and Install
3512E Engines for Caterpillar Built Machines
DEF Injector and Mounting - Remove and Install
3512E Engines for Caterpillar Built Machines
Solenoid Valve (DEF Heater Coolant) - Remove and Install
3512E Engines for Caterpillar Built Machines
Flexible Exhaust Pipe - Remove and Install
3512E Engines for Caterpillar Built Machines
Diesel Exhaust Fluid Pump - Remove and Install
3512E Engines for Caterpillar Built Machines
DEF Injector and Mounting - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Manifold (DEF Heater) - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Solenoid Valve (DEF Heater Coolant) - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Diesel Exhaust Fluid Pump - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Diesel Exhaust Fluid Filter - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Clean Emissions Module - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Diesel Exhaust Fluid Tank - Remove and Install
785G OFF-HIGHWAY TRUCK Engine Supplement
Service Magazine
An Improved Clean Emissions Module Bracket Is Now Used on Certain 785G Off-Highway Trucks {1062, 1091}
An Improved Clean Emissions Module Bracket Is Now Used on Certain 785G Off-Highway Trucks {1062, 1091}

Caterpillar Parts SIS Catalog 785G :

MANIFOLD GP-DEF
457-8988 MANIFOLD GP-DEF
LINES GP-EXHAUST
486-2335 LINES GP-EXHAUST
LINES GP-EXHAUST
475-7033 LINES GP-EXHAUST
LINES GP-EXHAUST
456-5608 LINES GP-EXHAUST
LINES GP-DIESEL EXHAUST FLUID
500-6228 LINES GP-DIESEL EXHAUST FLUID
LINES GP-DIESEL EXHAUST FLUID
477-6327 LINES GP-DIESEL EXHAUST FLUID
LINES GP-DIESEL EXHAUST FLUID
457-9020 LINES GP-DIESEL EXHAUST FLUID
LINES GP-AIR
480-4047 LINES GP-AIR
MANIFOLD GP-DEF
462-4261 MANIFOLD GP-DEF
MANIFOLD GP-DEF
462-4262 MANIFOLD GP-DEF
MANIFOLD GP-DEF
523-6530 MANIFOLD GP-DEF
MANIFOLD GP-EXHAUST
382-6555 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
398-8032 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
448-1537 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
448-1538 MANIFOLD GP-EXHAUST
MANIFOLD GP-EXHAUST
502-0680 MANIFOLD GP-EXHAUST
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