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391-7125 SWITCH GP-BYPASS -FILTER S/N RTL1-UP PART OF 333-9310 BASE GP-OIL FILTER, 187-3517 SCREEN GP, 384-2542 WIRING GP-POWER TRAIN ALSO AN ATTACHMENT 785G


ELECTRICAL AND STARTING SYSTEM
SWITCH GP

TRUCK 785G TRUCK RTL
 785G Off-Highway Truck RTL00001-UP (MACHINE) POWERED BY 3512E Engine M0065230 785G RTL   (2011)

ELECTRICAL AND STARTING SYSTEM

SWITCH GP
SWITCH GP-BYPASS
391-7125 SWITCH GP-BYPASS
SWITCH GP-BYPASS
498-1922 SWITCH GP-BYPASS
SWITCH GP-MAGNETIC
241-8368 SWITCH GP-MAGNETIC
SWITCH GP-MAGNETIC
337-9078 SWITCH GP-MAGNETIC
 

#M00652300470
 

391-7125: SWITCH GP-BYPASS

391-7125 SWITCH GP-BYPASS -FILTER
S/N RTL1-UP
PART OF 333-9310 BASE GP-OIL FILTER, 187-3517 SCREEN GP, 384-2542 WIRING GP-POWER TRAIN
ALSO AN ATTACHMENT
i05476443 M0065230
3917125 SWITCH GP-BYPASS Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (19-CM)  
2. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
3. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 238-5082 [1] SEAL-O-RING  
  E   ORDER BY THE CENTIMETER
 

#M00652300471
 

498-1922: SWITCH GP-BYPASS

498-1922 SWITCH GP-BYPASS -FILTER
S/N RTL1-UP
PART OF 186-6317 MANIFOLD GP-HYDRAULIC
i06830583 M0065230
4981922 SWITCH GP-BYPASS Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9X-1813 E SLEEVE (19-CM)  
2. 102-8802 [1] KIT-RECEPTACLE (2-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
3. 8T-8729 [2] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 238-5082 [1] SEAL-O-RING  
  E   ORDER BY THE CENTIMETER
 

#M00652300472
 

241-8368: SWITCH GP-MAGNETIC

241-8368 SWITCH GP-MAGNETIC
S/N RTL1-UP
24-VOLT
PART OF 379-2452 WIRING GP-CAB, 474-8496 WIRING GP-DEF MODULE
ALSO AN ATTACHMENT
i02112812 M0065230
2418368 SWITCH GP-MAGNETIC Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 155-2270 [1] KIT-CONNECTING PLUG (2-PIN)  
    (INCLUDES PLUG AS, WEDGE & INTERFACE SEAL)
2. 4F-2294 [2] NUT-JAM (5/16-24-THD)  
3. 8T-8730 [2] SOCKET-CONNECTOR (16-GA TO 18-GA)  
 

#M00652300473
 

337-9078: SWITCH GP-MAGNETIC

337-9078 SWITCH GP-MAGNETIC
S/N RTL1-UP
PART OF 384-2814 WIRING GP-LUBRICATION
AN ATTACHMENT
i04331594 M0065230
3379078 SWITCH GP-MAGNETIC Parts scheme
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Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7X-0620 [2] WASHER-HARD (5.5X13X1.6-MM THK)  
2. 8F-1434 [2] LOCKWASHER  
3. 6V-8378 [2] NUT (10-32-THD)  
4. 4L-6499 [2] WASHER (0.38X0.88X0.06-IN THK)  
5. 4D-1326 [2] LOCKWASHER  
6. 1B-2578 [2] NUT (3/8-16-THD)  
 

#M00652300474
 

418-6743: SWITCH GP-ROCKER

418-6743 SWITCH GP-ROCKER -HEATED MIRROR
S/N RTL104-UP
PART OF 493-7713 OPTION AR-CAB
i07414425 M0065230
4186743 SWITCH GP-ROCKER Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3E-5239 [1] RELAY AS (24-VOLT)(HEATED MIRRORS)  
2. 441-3637 [1] RELAY AS-TIMER (24-VDC)  
3. 236-4630 [1] SWITCH AS-ROCKER (HEATED MIRRORS)  
 

#M00652300475
 

418-6744: SWITCH GP-ROCKER

418-6744 SWITCH GP-ROCKER -AUTOMATIC RETARDER CONTROL
S/N RTL1-UP
PART OF 493-7713 OPTION AR-CAB
i06850255 M0065230
4186744 SWITCH GP-ROCKER Parts scheme
  For full view, you need register

Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 284-3622 [1] SWITCH AS-ROCKER (24-VOLT)(AUTO RETARDER)  
2. 293-9128 [1] SWITCH-ROCKER (24-VOLT)(RETARDER CONTROL)  
 

#M00652300476
 

292-0358: SWITCH GP-ROTARY

292-0358 SWITCH GP-ROTARY
S/N RTL1-UP
2-POSITION
PART OF 382-4475 SWITCH GP-ROTARY
AN ATTACHMENT
i03908137 M0065230
2920358 SWITCH GP-ROTARY Parts scheme
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Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1M-6781 [1] LOCKNUT  
2. 6F-0253 [1] LOCKWASHER  
3. 9B-7233 [1] LOCKWASHER  
4. 305-3807 [1] LEVER-SWITCH  
5. 8T-8729 [6] PIN-CONNECTOR (16-GA TO 18-GA)  
6. 102-8805 [1] KIT-RECEPTACLE (6-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
7. 6D-3031 [1] SCREW-SOCKET HEAD (8-32X0.375-IN)  
 

#M00652300477
 

382-4475: SWITCH GP-ROTARY

382-4475 SWITCH GP-ROTARY -2-POSITION
S/N RTL1-UP
PART OF 469-0005 CONTROL GP-ELECTRONIC
AN ATTACHMENT
i04894784 M0065230
3824475 SWITCH GP-ROTARY Parts scheme
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Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 292-0358 Y [1] SWITCH GP-ROTARY (2-POSITION)  
2. 6F-0253 [1] LOCKWASHER  
3. 9B-7233 [1] LOCKWASHER  
4. 305-3807 [1] LEVER-SWITCH  
5. 8T-8729 [6] PIN-CONNECTOR (16-GA TO 18-GA)  
6. 102-8805 [1] KIT-RECEPTACLE (6-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
7. 6D-3031 [1] SCREW-SOCKET HEAD (8-32X0.375-IN)  
8. 1M-6781 [1] LOCKNUT  
  Y   SEPARATE ILLUSTRATION
 

#M00652300478
 

255-2752: SWITCH GP-START

255-2752 SWITCH GP-START
S/N RTL1-UP
PART OF 379-2452 WIRING GP-CAB
i04051369 M0065230
2552752 SWITCH GP-START Parts scheme
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Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7T-6799 [1] NUT-MOUNTING (1-32-THD)  
2. 102-8805 [1] KIT-RECEPTACLE (6-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
3. 8T-8729 [5] PIN-CONNECTOR (16-GA TO 18-GA)  
4. 8T-8737 [1] PLUG-SEAL  
 

#M00652300479
 

146-0240: SWITCH GP-TOGGLE

146-0240 SWITCH GP-TOGGLE
S/N WHD1-UP
PART OF 358-2461 FILTER GP-FUEL
FIELD REPLACEMENT ORDER 1-249-5492 GUARD-SWITCH, 1-259-1107 SWITCH AS-TOGGLE
AN ATTACHMENT
i05769312 M0065230
1460240 SWITCH GP-TOGGLE Parts scheme
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Parts for your 785G TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 102-8803 [1] KIT-RECEPTACLE (3-PIN)  
    (INCLUDES RECEPTACLE AS & WEDGE)
2. 8T-8729 [3] PIN-CONNECTOR (16-GA TO 18-GA)  
3. 6T-3633 [1] RING-LOCKING  
4. 6T-3631 [2] NUT-HEX (15/32-32-THD)  
5. 6T-3632 [1] LOCKWASHER  
6. 112-4550 E SLEEVE (11-CM)  
  E   ORDER BY THE CENTIMETER
 

Information:

Operation and Maintenance Manual
Battery Disconnect Switch
785G Off-Highway Truck
Engine Shutdown Switch
785G Off-Highway Truck
Special Instruction
Repair/Replacement Procedure for <NOBR> 5C-6108</NOBR> Refueling Switch {1295}
Repair/Replacement Procedure for 5C-6108 Refueling Switch {1295}
Specifications
Control Lever (Retarder)
785G Off-Highway Truck Systems
Bypass Switch (Final Drive Filter)
785G Off-Highway Truck Systems
Bypass Switch (Torque Converter Filter)
785G Off-Highway Truck Systems
Transmission Control
785G Off-Highway Truck Systems
Pressure Switch - Manifold Bypass
785G Off-Highway Truck Systems
Bypass Switch (Brake Oil Filter)
785G Off-Highway Truck Systems
Bypass Switch (Brake Oil Filter) - Bypass Switch (Axle Oil Filter)
785G Off-Highway Truck Systems
Systems Operation
Limit Switch (Truck Body Up)
785G Off-Highway Truck Systems
Testing and Adjusting
Limit Switch (Truck Body Up) - Adjust
785G Off-Highway Truck Systems
Pressure Switch (Low Brake) - Test
785G Off-Highway Truck Systems
Troubleshooting
Relay - Test
785G Off-Highway Truck/Tractor Electrical and Hydraulic Systems
Operator Control Switch (Switch to Ground) - Test
785G Off-Highway Truck/Tractor Electrical and Hydraulic Systems
Speed Control - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Shutdown (Ground Level) - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Cooling Fan Control - Test
3512E Tier 4 Final Engines for 785G Off-Highway Trucks
Disassembly and Assembly
Magnetic Switch (Main Power) - Remove and Install
785G Off-Highway Truck Machines Systems
Switches (Lamps) - Remove and Install
785G Off-Highway Truck Machines Systems
Start Switch (Key) - Remove and Install
785G Off-Highway Truck Machines Systems
Service Magazine
An Improved Starter and Machine Lock-Out switch Is Now Used On Certain 785G, 793F, 795F and 797F Large Off-Highway Trucks {7332}
An Improved Starter and Machine Lock-Out switch Is Now Used On Certain 785G, 793F, 795F and 797F Large Off-Highway Trucks {7332}
A Bolted Joint Best Practice procedure for the Magnetic Switch Group (Main Power Relay) is Now Available {1408, 7499}
A Bolted Joint Best Practice procedure for the Magnetic Switch Group (Main Power Relay) is Now Available {1408, 7499}

Caterpillar Parts SIS Catalog 785G :

STARTING MOTOR GP-ELECTRIC
423-5916 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
423-4163 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-ELECTRIC
417-2905 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR GP-AIR
380-2339 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
263-7752 STARTING MOTOR GP-AIR
STARTING MOTOR GP-AIR
105-4326 STARTING MOTOR GP-AIR
379-8235 STARTING AR-ELECTRIC
450-2472 STARTING AR-COLD WEATHER
SWITCH GP-BYPASS
498-1922 SWITCH GP-BYPASS
SWITCH GP-MAGNETIC
241-8368 SWITCH GP-MAGNETIC
SWITCH GP-MAGNETIC
337-9078 SWITCH GP-MAGNETIC
SWITCH GP-ROCKER
418-6743 SWITCH GP-ROCKER
SWITCH GP-ROCKER
418-6744 SWITCH GP-ROCKER
SWITCH GP-ROTARY
292-0358 SWITCH GP-ROTARY
SWITCH GP-ROTARY
382-4475 SWITCH GP-ROTARY
SWITCH GP-START
255-2752 SWITCH GP-START
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