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398-9261 WIRING GP-ENGINE S/N 9G81-UP AN ATTACHMENT 3512B GENERATOR SET


ELECTRICAL AND STARTING SYSTEM
WIRING GP

GENERATOR SET 3512B GENERATOR SET 9G8
 3512B Generator Set 9G800001-UP M0065548 3512B 9G8   (2016)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
WIRING GP-ENGINE
384-1293 WIRING GP-ENGINE
WIRING GP-ENGINE
397-4833 WIRING GP-ENGINE
WIRING GP-ENGINE
398-9261 WIRING GP-ENGINE
WIRING GP-ENGINE
398-9262 WIRING GP-ENGINE
241-3378 WIRING GP-GENERATOR
241-3379 WIRING GP-GENERATOR
 

#M00655480960
 

398-9261: WIRING GP-ENGINE

398-9261 WIRING GP-ENGINE
S/N 9G81-UP
AN ATTACHMENT
i06286429 M0065548
3989261 WIRING GP-ENGINE Parts scheme 3989261 WIRING GP-ENGINE Parts scheme 3989261 WIRING GP-ENGINE Parts scheme 3989261 WIRING GP-ENGINE Parts scheme
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Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-0870 [4] MOUNT-FLEXIBLE  
2. 4P-7068 [1] BRACKET  
3. 6W-6672 [1] SPACER (10.5X20X38-MM THK)  
4. 7K-1181 C [99] STRAP-CABLE  
5. 9G-5127 C [1] BREATHER (ATMOSPHERIC)(ATMOSPHERIC)  
6. 102-2240 Y [1] SENSOR GP-TEMPERATURE (3-PIN)(ENGINE COOLANT)  
6A. 102-2240 Y [1] SENSOR GP-TEMPERATURE (3-PIN)(AFTERCOOLER)  
7. 111-3684 [1] HOSE AS  
8. 242-7392 Y [1] HARNESS AS-SENSOR (SPEED)  
9. 261-6847 [2] ADAPTER  
10. 415-2432 [1] SENSOR GP-TEMPERATURE (EXHAUST)(TURBOCHARGER INLET, RH)  
10A. 415-2432 [1] SENSOR GP-TEMPERATURE (EXHAUST)(TURBOCHARGER INLET, LH)  
11. 273-5041 Y [1] SENSOR GP-SPEED (PRIMARY, TIMING)  
12. 274-6717 [1] SENSOR-PRESSURE (ATMOSPHERIC AIR)  
12A. 274-6717 [1] SENSOR-PRESSURE (CRANKCASE)  
12B. 274-6717 [1] SENSOR-PRESSURE (TURBOCHARGER INLET, LH)  
12C. 274-6717 [1] SENSOR-PRESSURE (TURBOCHARGER INLET, RH)  
13. 274-6719 [1] SENSOR GP-PRESSURE (FILTERED OIL)  
13A. 274-6719 [1] SENSOR GP-PRESSURE (UNFILTERED OIL)  
13B. 274-6719 [1] SENSOR GP-PRESSURE (UNFILTERED FUEL)  
13C. 274-6719 [1] SENSOR GP-PRESSURE (FILTERED FUEL)  
14. 276-6793 [1] SENSOR GP-PRESSURE (TURBOCHARGER OUTLET)  
15. 318-1181 Y [1] SENSOR GP-SPEED (MAGNETIC)(ENGINE)  
16. 398-9262 Y [1] WIRING GP-ENGINE  
17. 001-9440 [1] CONNECTOR  
18. 0L-2070 [1] BOLT (3/8-16X2.25-IN)  
19. 0S-0509 [7] BOLT (3/8-16X0.75-IN)  
20. 0S-1590 [4] BOLT (3/8-16X2-IN)  
21. 165-3929 [12] BOLT (3/8-16X1.5-IN)  
22. 0S-1594 [5] BOLT (3/8-16X1-IN)  
23. 117-0067 [3] ELBOW  
24. 132-5789 C [14] CLIP (LADDER)  
25. 135-9941 [1] ADAPTER  
26. 214-7568 [4] SEAL-O-RING  
27. 238-5080 [1] SEAL-O-RING  
28. 264-4297 [1] SENSOR AS-TEMPERATURE (2-PIN)(ENGINE OIL)  
  137-6645 [1] PAD-CONNECTOR  
29. 353-5440 [1] ADAPTER  
30. 3A-3692 [2] CLIP  
31. 3K-0360 [2] SEAL-O-RING  
32. 4P-7429 [1] CLIP (LADDER)  
33. 4P-7581 [8] CLIP (LADDER)  
34. 4P-8134 C [44] CLIP (LADDER)  
35. 5M-2894 C [35] WASHER-HARD (10.2X18.5X2.5-MM THK)  
36. 5P-3426 [1] ELBOW  
37. 6V-5048 [13] SEAL-O-RING  
38. 6V-9330 [2] ELBOW  
39. 8T-2353 [1] ADAPTER  
40. 9C-5344 [12] SPACER (10.5X20X18-MM THK)  
41. 9S-8752 [5] NUT-FULL (3/8-16-THD)  
42. 9X-0262 [2] ADAPTER  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

#M00655480961
 

398-9262: WIRING GP-ENGINE

398-9262 WIRING GP-ENGINE
S/N 9G81-UP
PART OF 398-9261 WIRING GP-ENGINE
AN ATTACHMENT
i06286513 M0065548
3989262 WIRING GP-ENGINE Parts scheme
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Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [4] STRAP-CABLE  
2. 126-1774 [2] COVER-CONNECTOR  
3. 389-6941 Y [1] HARNESS AS-ENGINE  
4. 415-1152 Y [1] PANEL GP-CIRCUIT BREAKER (POWER DISTRIBUTION)  
5. 121-1110 [1] BOOT (BLACK)  
  Y   SEPARATE ILLUSTRATION
 

#M00655480962
 

241-3378: WIRING GP-GENERATOR

241-3378 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
i02000716 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  242-3100 Y [1] HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)  
   
  241-2967 [1] HARNESS AS-WIRING (VOLTAGE ADJUSTMENT)  
  109-3038 [3] END-WIRE (16-GA)  
  5P-1476 [3] TERMINAL-FORK (14-GA TO 16-GA, NO. 10 SCREW)  
  125-7874 E TUBE-HEAT SHRINK (5.72-MM DIA)(3-CM)  
  110-7884 [1] SWITCH AS-TOGGLE (MOMENTARY)(VOLTAGE ADJUSTMENT)  
  3L-8187 [3] LOCKWASHER  
  6T-3631 [2] NUT-HEX (15/32-32-THD)  
  6T-3632 [1] LOCKWASHER  
  6T-3633 [1] RING-LOCKING  
  6V-8374 [3] SCREW-MACHINE (6-32X0.25-IN)  
  5R-7137 [1] WASHER-SEALING  
  E   ORDER BY THE CENTIMETER
  Y   SEPARATE ILLUSTRATION
 

#M00655480963
 

241-3379: WIRING GP-GENERATOR

241-3379 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
VR6 VOLTAGE REGULATOR
FOR USE WITH EMCP II
AN ATTACHMENT
i02000769 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  243-7201 [1] HARNESS AS-WIRING (VR6 VOLTAGE REGULATOR)  
  5P-1475 [10] TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)  
  8L-8413 [17] STRAP-CABLE (WHITE)  
  109-3038 [10] END-WIRE (16-GA)  
  241-2968 [1] HARNESS AS-WIRING (VOLTAGE ADJUSTMENT)  
  109-3038 [2] END-WIRE (16-GA)  
  4W-5972 [1] KNOB  
  127-9070 [1] POTENTIOMETER (10,000-OHM)(VOLTAGE ADJUST)  
  7C-4550 [1] SEAL (ROTATING SHAFT)  
 

#M00655480964
 

242-7960: WIRING GP-GENERATOR

242-7960 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT INSTALLED EMCP II
AN ATTACHMENT
i02000785 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  242-3100 Y [1] HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)  
  Y   SEPARATE ILLUSTRATION
 

#M00655480965
 

242-7961: WIRING GP-GENERATOR

242-7961 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT BATTERY POWER, WITHOUT INSTALLED EMCP II
AN ATTACHMENT
i02000848 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  242-9752 Y [1] HARNESS AS-POWER (DIGITAL VOLTAGE REGULATOR)  
  242-3104 Y [1] HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)  
   
  9V-2818 [1] GROMMET  
  Y   SEPARATE ILLUSTRATION
 

#M00655480966
 

243-4269: WIRING GP-GENERATOR

243-4269 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
VR6 VOLTAGE REGULATOR
FOR USE WITH GENSET WITHOUT INSTALLED EMCP II
AN ATTACHMENT
i02022628 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  243-7201 [1] HARNESS AS-WIRING (VR6 VOLTAGE REGULATOR)  
  5P-1475 [9] TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW)  
  8L-8413 [25] STRAP-CABLE (WHITE)  
  109-3038 [9] END-WIRE (16-GA)  
 

#M00655480967
 

243-4285: WIRING GP-GENERATOR

243-4285 WIRING GP-GENERATOR
S/N 4GN1-UP; 7TN1-UP
DIGITAL VOLTAGE REGULATOR
FOR USE WITH HIGH VOLTAGE, WALL MOUNTED EMCP II
AN ATTACHMENT
i02022768 M0065548
  For full view, you need register

Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  243-4271 Y [1] HARNESS AS-WIRING (GENERATOR TERMINAL STRIP)  
   
  350-9226 HARNESS AS-WIRING (VOLTAGE ADJUSTMENT)  
  109-3038 [3] END-WIRE (16-GA)  
  9X-6772 [30] STRAP-CABLE  
  131-1477 [1] TERMINAL AS  
  5P-1476 [1] TERMINAL-FORK (14-GA TO 16-GA, NO. 10 SCREW)  
  125-7874 E TUBE-HEAT SHRINK (5.72-MM DIA)(3-CM)  
  110-7884 [1] SWITCH AS-TOGGLE (MOMENTARY)(VOLTAGE ADJUSTMENT)  
  3L-8187 [3] LOCKWASHER  
  6T-3632 [1] LOCKWASHER  
  6T-3631 [2] NUT-HEX (15/32-32-THD)  
  6T-3633 [1] RING-LOCKING  
  6V-8374 [3] SCREW-MACHINE (6-32X0.25-IN)  
   
  5R-7137 [1] WASHER-SEALING  
  E   ORDER BY THE CENTIMETER
  Y   SEPARATE ILLUSTRATION
 

#M00655480968
 

516-6242: WIRING GP-GENERATOR

516-6242 WIRING GP-GENERATOR -DIGITAL VOLTAGE REGULATOR
S/N BK31-UP
AN ATTACHMENT
i06898033 M0065548
5166242 WIRING GP-GENERATOR Parts scheme
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Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [13] STRAP-CABLE  
2. 314-7755 Y [1] REGULATOR AS-VOLTAGE (DIGITAL)  
3. 516-6243 Y [1] HARNESS AS-PANEL  
4. 8T-4971 M [4] BOLT (M6X1X30-MM)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00655480969
 

516-6244: WIRING GP-GENERATOR

516-6244 WIRING GP-GENERATOR -RTD
S/N BK31-UP
AN ATTACHMENT
i06898056 M0065548
5166244 WIRING GP-GENERATOR Parts scheme
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Parts for your 3512B GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [10] STRAP-CABLE  
2. 444-8262 Y [1] CONTROL GP-ENGINE MONITORING  
3. 516-6245 Y [1] HARNESS AS-PANEL (RTD)  
4. 519-6849 [1] HARNESS AS-WIRING  
  2L-8079 [1] TERMINAL-RING (14-GA TO 16-GA, 3/8-IN SCREW)  
  2L-8075 [1] TERMINAL-RING (14-GA TO 16-GA, NO. 8 SCREW)  
5. 4M-0061 [1] BOLT (5/16-18X0.75-IN)  
6. 6V-8189 [1] NUT (5/16-18-THD)  
7. 8T-4224 [2] WASHER-HARD (8.8X16X2-MM THK)  
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New Control Panel Films Show That SR4B Generators Are Not To Be Wired In The Delta Configuration{7557,7566}
1999/04/01
Correction to The Pocket Guide, SEBD0402 Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/07/01
270-5051 Repair Kit (Electrical Connectors) Available for Repairs to Wiring Harnesses with Ampseal 16 and A4E 2 Connectors {0709, 1408}
2006/03/20
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2010/05/13
Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Schematic
Schematics & Wiring Diagrams
ELECTRONIC MODULAR CONTROL PANEL II (EMCP II)
Schematics & Wiring Diagrams
CATERPILLAR SWITCHGEAR
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Wiring Harness
PL1000E Communication ECM
Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Testing and Adjusting
Electrical Connector - Inspect
PL1000E Communication ECM
Wiring Harness (Open Circuit) - Test
PL1000E Communication ECM
Wiring Harness (Short Circuit) - Test
PL1000E Communication ECM
Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Troubleshooting
Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Connector Locations
PL1000E Communication ECM
Service Magazine
Correction to The Pocket Guide, SEBD0402, Is Available as a Reference for Routing and Installing Wire Harness Assemblies {1408}
2000/06/26
Dielectric Grease Should Not Be Used in Electrical Connectors {1408, 7553}
2000/10/09
Service of the Machined Terminals and the Stamped and Formed Terminals {7553}
2006/11/13
Updated Instruction For The Bypass Harness {0785, 1408}
2008/03/17
Bulk Wiring Harnesses Are Available for Use with Caterpillar Products {1408}
2012/03/05
Striped Wire Is Replaced With Improved Ink Jet Identification for Legacy (Parts Service) Wire harnesses {1408}
2012/06/08
Use Conductive Fasteners for Electrical Grounding on All Cat Products {7553, 7556}
2012/05/08
Information On Battery Cables and Wire Assemblies for Assembling at Dealer Site {4459}
2012/09/21

Caterpillar Parts SIS Catalog 3512B :

WIRING GP-ENGINE
397-4833 WIRING GP-ENGINE
WIRING GP-ENGINE
384-1293 WIRING GP-ENGINE
WIRING GP-ENGINE
383-8565 WIRING GP-ENGINE
WIRING GP-ENGINE
253-7391 WIRING GP-ENGINE
WIRING GP-ENGINE
533-5925 WIRING GP-ENGINE
WIRING GP-ENGINE
533-5922 WIRING GP-ENGINE
WIRING GP-ENGINE
533-5920 WIRING GP-ENGINE
166-8368 WIRING GP-ENGINE
WIRING GP-ENGINE
398-9262 WIRING GP-ENGINE
241-3378 WIRING GP-GENERATOR
241-3379 WIRING GP-GENERATOR
242-7960 WIRING GP-GENERATOR
242-7961 WIRING GP-GENERATOR
243-4269 WIRING GP-GENERATOR
243-4285 WIRING GP-GENERATOR
WIRING GP-GENERATOR
516-6242 WIRING GP-GENERATOR

Truck sale:

Caterpillar 3512B
 
Caterpillar 3512B
- Stationary Generator Sets
MACALLISTER MACHINERY CO., INC
Caterpillar 3512B, mobile generator sets, Construction
182,189 
Caterpillar 3512B, mobile generator sets, Construction
- mobile generator sets
FINANZAUTO S.A.
Caterpillar 3512B, Marine Propulsion / Auxiliary Engines, Construction
 
Caterpillar 3512B, Marine Propulsion / Auxiliary Engines, Construction
- Marine Propulsion / Auxiliary Engines
ZEPPELIN POWER SYSTEMS GMBH
Caterpillar 3512B
 
Caterpillar 3512B
- Industrial engines
FOLEY EQUIPMENT COMPANY
 
190,000 
Caterpillar 3512B, Stationary Generator Sets, Construction


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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
AVSpare.com is in no way associated with any of the manufacturers we have listed. All manufacturer's names and descriptions are for reference only. Cat® and Caterpillar® are registered trademarks of Caterpillar, Inc.