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501-1318 WIRING GP-ENGINE AN ATTACHMENT DG150 GENERATOR SET


ELECTRICAL AND STARTING SYSTEM
WIRING GP
ENCLOSURES, GUARDS AND BASES
BASE GP
ENCLOSURE GP-GENERATOR
ENCLOSURE GP

GENERATOR SET DG150 GENERATOR SET NB9
 DG150 TCAC Gas Generator Set NB900001-UP POWERED BY 8.8L PSI Engine M0065984 DG150 NB9   (2016)

ELECTRICAL AND STARTING SYSTEM

WIRING GP
BLOCK GP-JUNCTION
485-7748 BLOCK GP-JUNCTION
WIRING GP-ENGINE
485-7753 WIRING GP-ENGINE
WIRING GP-ENGINE
501-1318 WIRING GP-ENGINE
WIRING GP-ENGINE
505-0721 WIRING GP-ENGINE
WIRING GP-PANEL
485-7749 WIRING GP-PANEL
 

#M00659840120
 

501-1318: WIRING GP-ENGINE

501-1318 WIRING GP-ENGINE
AN ATTACHMENT
i06684456 M0065984
5011318 WIRING GP-ENGINE Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7K-1181 [2] STRAP-CABLE  
2. 370-7378 [1] TRANSFORMER (RATIO 800:5)  
3. 449-0781 [1] RELAY (24-VOLT)(GROUND FAULT)  
4. 491-9569 [1] HARNESS AS-ENGINE  
  1S-9593 [8] STRAP-CABLE  
  246-2009 [2] TERMINAL  
  246-2010 [2] INSULATOR  
5. 061-8844 [1] GROMMET  
 

#M00659840121
 

505-0721: WIRING GP-ENGINE

505-0721 WIRING GP-ENGINE
FIELD INSTALLATION
i06602685 M0065984
5050721 WIRING GP-ENGINE Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
    (NO SERVICED PARTS)
 

#M00659840122
 

485-7749: WIRING GP-PANEL

485-7749 WIRING GP-PANEL
AN ATTACHMENT
i06594400 M0065984
4857749 WIRING GP-PANEL Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 213-0245 [3] RELAY (12-VOLT)  
2. 485-7746 Y [1] HARNESS AS-WIRING  
3. 485-7748 Y [1] BLOCK GP-JUNCTION  
4. 485-7755 [1] LAMP AS  
5. 6V-8931 M [5] SCREW-WASHER HEAD (M6X1X16-MM)  
6. 235-6970 J DUCT (350-MM)  
7. 8C-9660 [8] WASHER (4.6X7.9X0.8-MM THK)  
8. 8T-0337 M [4] SCREW-MACHINE (M4X0.7X12-MM)  
9. 5C-8312 M [4] NUT (M4X0.7-THD)  
  J   ORDER BY THE MILLIMETER
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00659840123
 

486-9543: BASE AS

486-9543 BASE AS
AN ATTACHMENT
i06684294 M0065984
4869543 BASE AS Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-7338 M [6] BOLT (M16X2X45-MM)  
2. 9X-8257 [6] WASHER (17.5X30X3.5-MM THK)  
3. 486-9546 [1] BEAM AS  
  8T-3490 M [4] NUT-WELD (M10X1.5-THD)  
  355-8941 M [4] NUT-WELD (M16X2-THD)  
4. 486-9544 [1] BEAM AS  
  8T-3490 M [4] NUT-WELD (M10X1.5-THD)  
  355-8941 M [10] NUT-WELD (M16X2-THD)  
5. 486-9545 [1] PANEL AS  
  8T-3490 M [8] NUT-WELD (M10X1.5-THD)  
  M   METRIC PART
 

#M00659840124
 

523-6252: COVER GP-GENERATOR

523-6252 COVER GP-GENERATOR
AN ATTACHMENT
i06851356 M0065984
5236252 COVER GP-GENERATOR Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-4121 [2] WASHER-HARD (11X21X2.5-MM THK)  
2. 344-5675 M [2] NUT (M10X1.5-THD)  
3. 499-0225 [1] GUARD GP  
4. 340-1530 [4] BOLT-FLANGE HEAD (SPECIAL)  
  M   METRIC PART
 

#M00659840125
 

494-3633: DUCT GP-CABLE

494-3633 DUCT GP-CABLE
AN ATTACHMENT
i06682289 M0065984
4943633 DUCT GP-CABLE Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 423-4506 [3] INSULATION  
2. 494-3634 [1] DUCT  
2A. 3E-4304 M [2] INSERT-THREADED (M6X1-THD)  
3. 494-3635 [1] DUCT  
4. 260-6671 M [10] BOLT (M6X1X12-MM)  
5. 6C-9130 [2] WASHER (6X18X1-MM THK)  
  M   METRIC PART
 

#M00659840126
 

486-9560: ENCLOSURE GP-GENERATOR

486-9560 ENCLOSURE GP-GENERATOR
PART OF 489-5676 ENCLOSURE GP-GENERATOR
AN ATTACHMENT
i06682298 M0065984
4869560 ENCLOSURE GP-GENERATOR Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 442-9707 [1] PANEL AS-ENCLOSURE  
1A. 3E-4304 M [3] INSERT-THREADED (M6X1-THD)  
1B. 238-0029 M [2] INSERT-THREADED (M10X1.5-THD)  
2. 443-1910 [1] PANEL-ACCESS  
3. 444-9749 [1] PANEL AS-ENCLOSURE  
3A. 238-0029 M [2] INSERT-THREADED (M10X1.5-THD)  
4. 486-9552 [1] PANEL-TOP  
5. 494-3636 [1] PANEL AS (LH)  
5A. 3E-4304 M [2] INSERT-THREADED (M6X1-THD)  
5B. 8T-4223 [1] WASHER-HARD (13.5X25.5X3-MM THK)  
5C. 8T-4956 M [1] BOLT (M12X1.75X35-MM)  
5D. 238-0029 M [3] INSERT-THREADED (M10X1.5-THD)  
6. 494-3637 [1] PANEL AS (RH)  
6A. 3E-4304 M [2] INSERT-THREADED (M6X1-THD)  
6B. 8T-4223 [1] WASHER-HARD (13.5X25.5X3-MM THK)  
6C. 8T-4956 M [1] BOLT (M12X1.75X35-MM)  
6D. 238-0029 M [3] INSERT-THREADED (M10X1.5-THD)  
  M   METRIC PART
 

#M00659840127
 

486-9561: ENCLOSURE GP-GENERATOR

486-9561 ENCLOSURE GP-GENERATOR
AN ATTACHMENT
i06615617 M0065984
4869561 ENCLOSURE GP-GENERATOR Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5P-8500 [2] KEY  
2. 144-7183 [10] RING-RETAINING  
3. 486-9562 Y [1] ENCLOSURE GP-GENERATOR  
4. 486-9569 [1] INSULATION AS  
  Y   SEPARATE ILLUSTRATION
 

#M00659840128
 

486-9562: ENCLOSURE GP-GENERATOR

486-9562 ENCLOSURE GP-GENERATOR
PART OF 486-9561, 488-6642 ENCLOSURE GP-GENERATOR
AN ATTACHMENT
i06679044 M0065984
4869562 ENCLOSURE GP-GENERATOR Parts scheme
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Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 366-0083 [5] BRACKET AS  
2. 352-2979 [5] LATCH AS  
    (EACH INCLUDES)
  5C-2890 M [4] NUT (M6X1-THD)  
  1H-3244 [1] LOCKWASHER  
  160-8499 M [2] NUT (M12X1.5-THD)  
  326-0612 [2] WASHER-TAB  
3. 366-0082 [5] PAWL  
4. 8C-4413 [1] BALL JOINT  
5. 9Y-7066 [8] WASHER (12.7X18X3-MM THK)  
6. 142-6950 [10] HINGE AS  
7. 142-8194 [4] RIVET  
8. 219-7350 [1] STAY  
9. 237-5068 [2] GROMMET  
10. 259-1027 [4] STOP-DOOR  
11. 263-0757 [4] STOP-DOOR  
12. 307-9598 [1] COVER-ACCESS  
13. 378-1402 [1] DOOR AS-ACCESS  
  142-8194 [4] RIVET  
  142-8212 [2] BRACKET  
14. 439-3520 [1] SHROUD AS  
15. 444-0300 [2] BRACKET  
16. 486-9563 Y [1] ENCLOSURE GP-GENERATOR  
17. 1H-3338 [25] LOCKWASHER (EXTERNAL TOOTH)  
18. 142-4901 M [54] SCREW (M10X1.5X20-MM)  
19. 256-0466 M [4] NUT (M10X1.5-THD)  
20. 340-1530 [41] BOLT-FLANGE HEAD (SPECIAL)  
21. 344-5675 M [2] NUT (M10X1.5-THD)  
22. 4D-6716 [6] RIVET-POP  
23. 5C-2890 M [33] NUT (M6X1-THD)  
24. 5C-7261 M [2] NUT (M8X1.25-THD)  
25. 5C-9553 M [4] BOLT (M6X1X16-MM)  
26. 8T-4121 [86] WASHER-HARD (11X21X2.5-MM THK)  
27. 8T-4133 M [40] NUT (M10X1.5-THD)  
28. 8T-4137 M [40] BOLT (M10X1.5X20-MM)  
29. 8T-4195 M [4] BOLT (M10X1.5X30-MM)  
30. 8T-4224 [2] WASHER-HARD (8.8X16X2-MM THK)  
31. 8T-4971 M [4] BOLT (M6X1X30-MM)  
32. 8T-9388 M [4] BOLT (M10X1.5X25-MM)  
33. 9X-8256 [28] WASHER (6.6X12X2-MM THK)  
34. 398-7367 H SEAL (37-DM EACH)  
34A. 398-7367 H SEAL (43-DM EACH)  
34B. 398-7367 H SEAL (35-DM)  
   
  256-6238 F [5] CABLE AS  
    (EACH INCLUDES)
  5W-9297 [2] TERMINAL  
  F   NOT SHOWN
  H   ORDER BY THE DECIMETER
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00659840129
 

486-9563: ENCLOSURE GP-GENERATOR

486-9563 ENCLOSURE GP-GENERATOR
PART OF 486-9562, 488-4747 ENCLOSURE GP-GENERATOR
AN ATTACHMENT
i06678455 M0065984
4869563 ENCLOSURE GP-GENERATOR Parts scheme
  For full view, you need register

Parts for your DG150 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 378-1387 [2] DOOR AS-ACCESS  
    (EACH INCLUDES)
  142-8194 [4] RIVET  
  142-8212 [2] BRACKET  
2. 378-1394 [2] DOOR AS-ACCESS  
    (EACH INCLUDES)
  142-8194 [4] RIVET  
  142-8212 [2] BRACKET  
3. 378-1403 [1] PANEL  
4. 440-9235 [2] DUCT AS-ENCLOSURE  
    (EACH INCLUDES)
  3E-4304 M [3] INSERT-THREADED (M6X1-THD)  
  142-8194 [4] RIVET  
5. 440-9236 [2] DUCT AS-ENCLOSURE  
    (EACH INCLUDES)
  3E-4304 M [2] INSERT-THREADED (M6X1-THD)  
  142-8194 [4] RIVET  
6. 443-1905 [1] CHANNEL  
7. 444-0292 [2] PANEL  
8. 444-0293 [1] PANEL AS-ENCLOSURE  
  8T-3490 M [2] NUT-WELD (M10X1.5-THD)  
9. 444-0294 [2] PANEL AS-ENCLOSURE  
    (EACH INCLUDES)
  3E-4304 M [2] INSERT-THREADED (M6X1-THD)  
10. 444-8527 [2] PANEL  
11. 486-9564 Y [1] PANEL AS-ENCLOSURE  
12. 486-9565 [1] PANEL AS  
  3E-4304 M [1] INSERT-THREADED (M6X1-THD)  
  8T-3490 M [1] NUT-WELD (M10X1.5-THD)  
  142-8194 [8] RIVET  
  142-8212 [4] BRACKET  
13. 486-9566 [1] PANEL AS  
  3E-4304 M [1] INSERT-THREADED (M6X1-THD)  
  8T-3490 M [1] NUT-WELD (M10X1.5-THD)  
  142-8194 [4] RIVET  
  142-8212 [2] BRACKET  
14. 486-9567 [1] PANEL-ROOF  
15. 486-9568 [1] PANEL AS-ROOF  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

Information:

Special Instruction
Cross-Reference for Electrical Connectors {7553}
Cross-Reference for Electrical Connectors {7553}
Circuit Breaker Harness Assembly {1420}
Circuit Breaker Harness Assembly {1420}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}

Caterpillar Parts SIS Catalog DG150 :

WIRING GP-ENGINE
485-7753 WIRING GP-ENGINE
SWITCH AS
501-1315 SWITCH AS
STARTING MOTOR GP-ELECTRIC
505-0751 STARTING MOTOR GP-ELECTRIC
STARTING MOTOR AS-ELECTRIC
505-0700 STARTING MOTOR AS-ELECTRIC
SENSOR GP-SPEED
318-1181 SENSOR GP-SPEED
SENSOR AS-SPEED
506-2860 SENSOR AS-SPEED
SENSOR AS-SPEED
505-0712 SENSOR AS-SPEED
SENSOR AS-SPEED
505-0699 SENSOR AS-SPEED
WIRING GP-ENGINE
505-0721 WIRING GP-ENGINE
WIRING GP-PANEL
485-7749 WIRING GP-PANEL
BASE AS
486-9543 BASE AS
COVER GP-GENERATOR
523-6252 COVER GP-GENERATOR
DUCT GP-CABLE
494-3633 DUCT GP-CABLE
ENCLOSURE GP-GENERATOR
486-9560 ENCLOSURE GP-GENERATOR
ENCLOSURE GP-GENERATOR
486-9561 ENCLOSURE GP-GENERATOR
ENCLOSURE GP-GENERATOR
486-9562 ENCLOSURE GP-GENERATOR
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The names Cat, Caterpillar, John Deere, Komatsu, Volvo, Hitachi, Doosan, JCB, Hyundai or any other original equipment manufacturers are registered trademarks of the respective original equipment manufacturers. All names, descriptions, numbers and symbols are used for reference purposes only.
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