ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GPSWITCH GP
STARTING AID GP
WIRING GP
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
#M00673180200
391-2934: STARTING MOTOR GP-ELECTRIC
391-2934 STARTING MOTOR GP-ELECTRIC
S/N D8T1-UP
PART OF 444-9011 ENGINE AR-PRIMARY
S/N D8T1-UP
PART OF 444-9011 ENGINE AR-PRIMARY
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS#M00673180201
7N-0719: SWITCH GP-DISCONNECT
7N-0719 SWITCH GP-DISCONNECT -BATTERY
S/N JEY1-UP
PART OF 418-7926 PANEL GP-CIRCUIT BREAKER
S/N JEY1-UP
PART OF 418-7926 PANEL GP-CIRCUIT BREAKER
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#M00673180202
383-5711: SWITCH GP-POSITION
383-5711 SWITCH GP-POSITION -HYDRAULIC LOCKOUT
S/N JEY1-UP
PART OF 316-8822 CONSOLE GP-OPERATOR
AN ATTACHMENT
S/N JEY1-UP
PART OF 316-8822 CONSOLE GP-OPERATOR
AN ATTACHMENT
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [2] | STRAP-CABLE | |
| 2. | 4I-3038 | [2] | WASHER (3.3X8X0.5-MM THK) | |
| 3. | 111-4799 | [1] | SWITCH AS-LIMIT (HYDRAULIC LOCKOUT) | |
| 102-8803 | [1] | KIT-RECEPTACLE (3-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 8T-8729 | [3] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 5P-5998 D | TUBE (0.3-M) | |||
| 4. | 5C-8312 M | [2] | NUT (M4X0.7-THD) | |
| 5. | 120-9027 M | [2] | SCREW-PAN HEAD (M3X0.5X16-MM) | |
| D | ORDER BY THE METER | |||
| M | METRIC PART | |||
#M00673180203
255-2752: SWITCH GP-START
255-2752 SWITCH GP-START
S/N JEY1-UP
PART OF 348-7615 PANEL GP-INSTRUMENT
AN ATTACHMENT
S/N JEY1-UP
PART OF 348-7615 PANEL GP-INSTRUMENT
AN ATTACHMENT
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS#M00673180204
336-5880: SWITCH GP-TOGGLE
336-5880 SWITCH GP-TOGGLE -QUICK COUPLER
S/N JEY1-UP
PART OF 419-1841 OPERATOR AR
AN ATTACHMENT
S/N JEY1-UP
PART OF 419-1841 OPERATOR AR
AN ATTACHMENT
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS#M00673180205
239-1134: VALVE GP-ETHER STARTING
239-1134 VALVE GP-ETHER STARTING
S/N JEY1-UP
PART OF 341-5483 STARTING AID GP-ETHER
S/N JEY1-UP
PART OF 341-5483 STARTING AID GP-ETHER
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS#M00673180206
467-0159: WIRING GP-BOOM
467-0159 WIRING GP-BOOM
S/N JEY1-UP
PART OF 426-2079, 468-5630, 468-5645, 468-5651 BOOM AR
AN ATTACHMENT
S/N JEY1-UP
PART OF 426-2079, 468-5630, 468-5645, 468-5651 BOOM AR
AN ATTACHMENT
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7K-1181 | [5] | STRAP-CABLE | |
| 2. | 116-0118 | [1] | CLIP | |
| 3. | 467-1383 Y | [1] | HARNESS AS-FRONT LIGHTING | |
| 4. | 111-4837 | [1] | CLIP | |
| 5. | 4D-8123 | [10] | CLIP (LOOP) | |
| 6. | 6D-3479 | [1] | CLIP (LOOP) | |
| 7. | 8T-4121 | [13] | WASHER-HARD (11X21X2.5-MM THK) | |
| 8. | 8T-4133 M | [13] | NUT (M10X1.5-THD) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00673180207
444-6755: WIRING GP-CAB
444-6755 WIRING GP-CAB
S/N JEY1-UP
PART OF 419-1841, 460-3818 OPERATOR AR
AN ATTACHMENT
S/N JEY1-UP
PART OF 419-1841, 460-3818 OPERATOR AR
AN ATTACHMENT
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [20] | STRAP-CABLE | |
| 2. | 7G-1060 | [1] | STRAP AS-GROUND | |
| 3. | 7K-1181 | [13] | STRAP-CABLE | |
| 4. | 117-2311 | [2] | SOCKET-AUXILIARY POWER (12-VOLT) | |
| 5. | 132-1829 Y | [1] | ALARM GP (24-VOLT)(FAULT) | |
| 6. | 238-2212 | [1] | SWITCH AS-ROCKER (FINE SWING) | |
| 167-3542 | [1] | RECEPTACLE-CONNECTOR (5-PIN) | ||
| 167-3543 | [5] | TERMINAL (MALE) | ||
| 7. | 238-5697 | [1] | HARNESS AS-CAB (FLOODLIGHT, LH) | |
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 9W-0844 | [2] | SOCKET-CONNECTOR (14-GA TO 16-GA) | ||
| 9X-3401 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1767 | [2] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 155-2270 | [1] | KIT-CONNECTING PLUG (2-PIN) | ||
| (INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL) | ||||
| 8. | 248-2919 | [2] | HARNESS AS-CAB (FLOODLIGHTS, FRONT) | |
| (EACH INCLUDES) | ||||
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 9W-0852 | [2] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 9W-0844 | [4] | SOCKET-CONNECTOR (14-GA TO 16-GA) | ||
| 155-2270 | [2] | KIT-CONNECTING PLUG (2-PIN) | ||
| (EACH INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL) | ||||
| 9. | 267-8010 | [1] | SWITCH AS-ROCKER | |
| 9A. | 267-8010 | [1] | SWITCH AS-ROCKER (REAR WORKLIGHT) | |
| 10. | 267-8011 | [1] | SWITCH AS-ROCKER (REVERSIBLE FAN) | |
| 11. | 306-8703 | [1] | SWITCH AS-ROCKER (VACUUM PUMP)(VACUUM PUMP) | |
| (EACH SWITCH AS INCLUDES) | ||||
| 167-3542 | [1] | RECEPTACLE-CONNECTOR (5-PIN) | ||
| 167-3543 | [4] | TERMINAL (MALE) | ||
| 12. | 328-0651 | [2] | CONTROL GP-WIPER (UPPER, LOWER) | |
| 13. | 348-7842 | [1] | CONVERTER-POWER (24-VOLT TO 12-VOLT) | |
| 14. | 363-7699 | [2] | GROMMET AS | |
| 15. | 367-0794 | [1] | PLUG | |
| 16. | 367-9406 | [1] | HARNESS AS-LIGHTING (REAR WORKLIGHT)(REAR WORKLIGHT) | |
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 9X-3402 | [2] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1768 | [2] | SOCKET-CONNECTOR (14-GA TO 16-GA) | ||
| 9X-3401 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1767 | [2] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 155-2270 | [1] | KIT-CONNECTING PLUG (2-PIN) | ||
| (INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL) | ||||
| 17. | 454-1960 | [1] | BRACKET AS | |
| 18. | 455-4696 Y | [1] | HARNESS AS-CAB (MAIN) | |
| 19. | 123-0707 M | [6] | SCREW-HEX SOCKET (M4X0.7X20-MM) | |
| 20. | 132-5789 | [5] | CLIP (LADDER) | |
| 21. | 4P-7581 | [1] | CLIP (LADDER) | |
| 22. | 6V-8837 M | [4] | BOLT (M6X1X16-MM) | |
| 23. | 8T-0328 | [6] | WASHER-HARD (5.5X10X1-MM THK) | |
| 24. | 8T-4121 | [10] | WASHER-HARD (11X21X2.5-MM THK) | |
| 25. | 8T-4136 M | [1] | BOLT (M10X1.5X25-MM) | |
| 26. | 8T-4137 M | [6] | BOLT (M10X1.5X20-MM) | |
| 27. | 8T-4191 M | [3] | BOLT (M10X1.5X16-MM) | |
| 28. | 9W-0335 | [1] | LIGHTER AS-CIGAR (24-VOLT) | |
| 29. | 9X-2042 M | [3] | SCREW-TRUSS HEAD (M6X1X12-MM) | |
| 30. | 9X-8256 | [4] | WASHER (6.6X12X2-MM THK) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00673180208
462-7775: WIRING GP-CAB
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [8] | STRAP-CABLE | |
| 2. | 7K-1181 | [9] | STRAP-CABLE | |
| 3. | 149-5050 | [4] | RELAY (24-VOLT) | |
| 4. | 259-4397 | [1] | CLAMP | |
| 5. | 259-4399 | [2] | BASE | |
| 6. | 324-5732 | [2] | BRACKET | |
| 7. | 339-2675 | [1] | SWITCH AS-ROCKER (CAB RISER LIGHT) | |
| 167-3542 | [1] | RECEPTACLE-CONNECTOR (5-PIN) | ||
| 167-3543 | [4] | TERMINAL (MALE) | ||
| 8. | 460-9122 Y | [1] | DISPLAY GP-MONITOR | |
| 9. | 399-5155 | [1] | CABLE (ETHERNET) | |
| 10. | 447-8283 Y | [1] | CONTROL GP-HANDLE (8-SWITCH, 2-WAY TRIGGER, LH) | |
| 11. | 447-8284 Y | [1] | CONTROL GP-HANDLE (8-SWITCH, 2-WAY TRIGGER, RH) | |
| 12. | 456-9296 | [1] | CONTROLLER | |
| 13. | 456-9297 | [1] | CONTROLLER | |
| 14. | 456-9303 | [1] | BRACKET AS | |
| 15. | 460-9088 | [1] | BRACKET | |
| 16. | 460-9157 | [2] | PLATE | |
| 17. | 460-9158 | [2] | PLATE | |
| 18. | 484-7856 Y | [1] | HARNESS AS-CAB | |
| 19. | 465-7967 | [1] | HARNESS AS-WIRING | |
| 102-8805 | [1] | KIT-RECEPTACLE (6-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 8T-8737 | [3] | PLUG-SEAL | ||
| 9X-3401 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 126-1767 | [1] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 20. | 9X-8256 | [4] | WASHER (6.6X12X2-MM THK) | |
| 21. | 129-3178 M | [4] | LOCKNUT (M6X1-THD) | |
| 22. | 156-6175 | [1] | CLIP (LADDER) | |
| 23. | 5C-9553 M | [4] | BOLT (M6X1X16-MM) | |
| 24. | 9X-2042 M | [18] | SCREW-TRUSS HEAD (M6X1X12-MM) | |
| 25. | 9X-2043 M | [3] | SCREW-TRUSS HEAD (M6X1X14-MM) | |
| 26. | 9X-2044 M | [2] | SCREW-TRUSS HEAD (M6X1X16-MM) | |
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00673180209
426-1835: WIRING GP-CHASSIS
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Parts for your 538 EXCAVATOR:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 | [82] | STRAP-CABLE | |
| 2. | 7K-1181 | [42] | STRAP-CABLE | |
| 3. | 093-2065 | [1] | GROMMET | |
| 4. | 107-1677 | [1] | GROMMET | |
| 5. | 111-4836 | [9] | CLIP | |
| 6. | 111-4837 | [18] | CLIP | |
| 7. | 111-4839 | [9] | STRAP | |
| 8. | 116-0118 | [14] | CLIP (SLOT) | |
| 9. | 514-8963 | [1] | PLATE AS | |
| 10. | 132-1805 | [1] | STRAP AS-GROUND | |
| 11. | 140-0860 | [1] | STRAP AS-GROUND | |
| 12. | 145-0603 | [1] | GROMMET | |
| 13. | 202-4004 | [1] | GROMMET | |
| 14. | 231-4502 | [1] | GUARD | |
| 15. | 251-0467 | [1] | BRACKET AS | |
| 16. | 257-2998 | [1] | BRACKET AS | |
| 17. | 306-8401 | [1] | GROMMET (85-MM ID) | |
| 18. | 336-6314 | [1] | BRACKET AS (ENGINE) | |
| 19. | 336-6316 | [1] | BRACKET AS-ALTERNATOR | |
| 20. | 342-2949 | [1] | BRACKET AS | |
| 21. | 342-2972 | [1] | CAP-CONNECTOR (2-PIN) | |
| 22. | 350-8531 | [1] | BRACKET AS | |
| 23. | 353-4515 | [1] | SWITCH GP-TOGGLE (COMMUNICATION) | |
| 8T-8729 | [3] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 102-8803 | [1] | KIT-RECEPTACLE (3-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 24. | 396-7989 | [1] | BRACKET AS-ALTERNATOR | |
| 25. | 417-8018 | [1] | HARNESS AS-HYDRAULIC TANK | |
| 3S-2093 | [1] | STRAP-CABLE | ||
| 9X-3402 | [4] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1768 | [4] | SOCKET-CONNECTOR (14-GA TO 16-GA) | ||
| 9X-3401 | [4] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| -OR- | ||||
| 126-1767 | [4] | PIN-CONNECTOR (14-GA TO 16-GA) | ||
| 155-2270 | [1] | KIT-CONNECTING PLUG (2-PIN) | ||
| (INCLUDES PLUG AS, WEDGE, & INTERFACE SEAL) | ||||
| 230-4011 | [1] | PLUG AS-CONNECTOR (2-PIN) | ||
| 243-4507 | [1] | RECEPTACLE AS-CONNECTOR (4-PIN) | ||
| 26. | 425-7851 | [1] | BRACKET AS | |
| 27. | 426-1827 Y | [1] | HARNESS AS-POWER | |
| 28. | 433-6810 | [1] | STRAP AS-GROUND | |
| 030-1712 | [1] | TERMINAL-RING (2-GA, 1/4-IN SCREW) | ||
| 311-6184 | [1] | TERMINAL-RING (2-GA, 3/8-IN SCREW) | ||
| 29. | 435-8075 Y | [1] | HARNESS AS-CHASSIS (HYDRAULIC TANK)(HYDRAULIC TANK) | |
| 30. | 435-8386 Y | [1] | HARNESS AS-CHASSIS (CLEAN EMISSIONS MODULE)(CEM, ENGINE) | |
| 31. | 437-4743 | [1] | CABLE AS-STARTER | |
| 1S-7251 | [1] | TERMINAL-CABLE (00-GA, 1/2-IN SCREW) | ||
| 1S-7252 | [1] | TERMINAL-CABLE (00-GA, 3/8-IN SCREW) | ||
| 8N-0869 | [1] | COVER-TERMINAL (RED) | ||
| 159-8049 E | CABLE (00-GA, RED)(202-CM) | |||
| 301-0091 | [1] | COVER-TERMINAL (RED) | ||
| 32. | 438-5314 Y | [1] | HARNESS AS-CHASSIS (MAIN) | |
| 33. | 458-5945 Y | [1] | HARNESS AS-CHASSIS (SHUNT) | |
| 34. | 091-9035 | [1] | SPACER (11X25X20-MM THK) | |
| 35. | 111-4838 | [9] | CLIP | |
| 36. | 132-5789 | [16] | CLIP (LADDER) | |
| 37. | 156-6175 | [1] | CLIP (LADDER) | |
| 38. | 177-2215 | [7] | STRAP-DUAL CLAMP | |
| 39. | 301-7791 | [1] | CLIP (SLOT) | |
| 40. | 301-7792 | [1] | CLIP (TAB) | |
| 41. | 306-8526 | [6] | GROMMET | |
| 42. | 347-4734 | [2] | CLIP | |
| 43. | 3K-5178 | [1] | GROMMET | |
| 44. | 4I-7889 | [3] | SPACER (11X25X45-MM THK) | |
| 45. | 4P-7581 | [5] | CLIP (LADDER) | |
| 46. | 4P-8134 | [1] | CLIP (LADDER) | |
| 47. | 5P-4116 | [1] | WASHER-HARD (8.8X20.5X2-MM THK) | |
| 48. | 5P-7468 | [3] | CLIP (SLOT) | |
| 49. | 5P-7469 | [3] | CLIP (TAB) | |
| 50. | 6V-5683 M | [4] | BOLT (M6X1X16-MM) | |
| 51. | 7I-2673 | [1] | STRAP-CABLE | |
| 52. | 7X-2536 M | [1] | BOLT (M8X1.25X14-MM) | |
| 53. | 8T-1889 | [5] | CLIP (SLOT) | |
| 54. | 8T-1890 | [5] | CLIP (TAB) | |
| 55. | 8T-4121 | [88] | WASHER-HARD (11X21X2.5-MM THK) | |
| 56. | 8T-4136 M | [30] | BOLT (M10X1.5X25-MM) | |
| 57. | 8T-4137 M | [45] | BOLT (M10X1.5X20-MM) | |
| 58. | 8T-4182 M | [1] | BOLT (M10X1.5X45-MM) | |
| 59. | 8T-4186 M | [2] | BOLT (M10X1.5X40-MM) | |
| 60. | 8T-4189 M | [3] | BOLT (M8X1.25X20-MM) | |
| 61. | 8T-4191 M | [6] | BOLT (M10X1.5X16-MM) | |
| 62. | 8T-4195 M | [1] | BOLT (M10X1.5X30-MM) | |
| 63. | 8T-4224 | [4] | WASHER-HARD (8.8X16X2-MM THK) | |
| 64. | 8T-4779 M | [2] | BOLT (M16X2X35-MM) | |
| 65. | 8T-4908 M | [1] | BOLT (M8X1.25X25-MM) | |
| 66. | 8T-4970 M | [1] | BOLT (M6X1X14-MM) | |
| 67. | 8T-5005 M | [2] | BOLT (M10X1.5X70-MM) | |
| 68. | 8T-6466 M | [1] | BOLT (M10X1.5X60-MM) | |
| 69. | 8T-7087 | [3] | GROMMET (34-MM ID) | |
| 70. | 9X-8256 | [5] | WASHER (6.6X12X2-MM THK) | |
| 71. | 9X-8257 | [2] | WASHER (17.5X30X3.5-MM THK) | |
| E | ORDER BY THE CENTIMETER | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
STARTING MOTOR GP
Disassembly and Assembly
