ELECTRICAL AND STARTING SYSTEM
WIRING GPELECTRICAL AND STARTING SYSTEM
WIRING GP#M00707680480
522-1020: WIRING GP-GENERATOR
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 3S-2093 B | [7] | STRAP-CABLE | |
| 2. | 7K-1181 B | [9] | STRAP-CABLE | |
| 3. | 522-1013 Y | [1] | STRIP AS-TERMINAL | |
| 4. | 522-1019 Y | [1] | HARNESS AS-WIRING (DIGITAL VOLTAGE REGULATOR) | |
| 5. | 329-3356 M | [1] | NUT (M12X1.75-THD) | |
| 6. | 8T-4183 M | [1] | BOLT (M12X1.75X40-MM) | |
| 7. | 8T-4223 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 8. | 174-3016 | [1] | PLUG AS-CONNECTOR (3-PIN) | |
| 9. | 542-9116 Y | [1] | HARNESS AS-PANEL (DIGITAL VOLTAGE REGULATOR) | |
| 10. | 133-0970 | [1] | RECEPTACLE AS-CONNECTOR (TEE) | |
| B | USE AS REQUIRED | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00707680481
542-6471: WIRING GP-GENERATOR
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS#M00707680482
497-9995: WIRING GP-JACKET WATER HEATER
497-9995 WIRING GP-JACKET WATER HEATER
S/N NWF1-UP
208/220/240-VOLT
AN ATTACHMENT
S/N NWF1-UP
208/220/240-VOLT
AN ATTACHMENT
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS#M00707680483
491-3978: WIRING GP-PANEL
491-3978 WIRING GP-PANEL
S/N NWF1-UP
FOR USE WITH HIGH REGULATION TYPE DIESEL GENSET
AN ATTACHMENT
S/N NWF1-UP
FOR USE WITH HIGH REGULATION TYPE DIESEL GENSET
AN ATTACHMENT
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 237-0125 Y | [1] | CONTROL GP-ENGINE MONITORING (RESISTIVE TEMPERATURE DEVICE) | |
| 2. | 491-3979 Y | [1] | HARNESS AS-PANEL (RESISTIVE TEMPERATURE DEVICE) | |
| 3. | 491-3980 Y | [1] | HARNESS AS-PANEL (INTERFACE MODULE) | |
| 4. | 133-0970 | [1] | RECEPTACLE AS-CONNECTOR (TEE) | |
| 5. | 4B-2043 | [1] | NUT (8-32-THD) | |
| 6. | 4B-4863 | [1] | WASHER (4.7X11X1.2-MM THK) | |
| 7. | 8T-4970 M | [4] | BOLT (M6X1X14-MM) | |
| 8. | 9X-8256 | [4] | WASHER (6.6X12X2-MM THK) | |
| 9. | 421-7234 CE | SLEEVE (35-CM) | ||
| C | CHANGE FROM PREVIOUS TYPE | |||
| E | ORDER BY THE CENTIMETER | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00707680484
498-1456: WIRING GP-PANEL
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 7K-1181 | [2] | STRAP-CABLE | |
| 2. | 498-1458 | [1] | HARNESS AS-PANEL | |
| 2L-8079 | [1] | TERMINAL-RING (14-GA TO 16-GA, 3/8-IN SCREW) | ||
| 2L-8081 | [1] | TERMINAL-RING (14-GA TO 16-GA, 1/2-IN SCREW) | ||
| 3. | 329-3356 M | [1] | NUT (M12X1.75-THD) | |
| 4. | 8T-4183 M | [1] | BOLT (M12X1.75X40-MM) | |
| 5. | 8T-4223 | [2] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| M | METRIC PART | |||
#M00707680485
350-4305: WIRING GP-PRELUBRICATION
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 2G-6303 | [1] | SEAL | |
| 2. | 2G-6304 | [1] | STRAINER AS (PRELUBRICATION PUMP) | |
| 3. | 2L-8076 C | [1] | TERMINAL-RING (14-GA TO 16-GA, NO. 10 SCREW) | |
| 4. | 3N-6935 | [1] | VALVE-CHECK | |
| 5. | 3R-1059 | [1] | FLANGE | |
| 6. | 5P-1475 C | [2] | TERMINAL-FORK (14-GA TO 16-GA, NO. 8 SCREW) | |
| 8. | 7N-4940 | [2] | BRACKET | |
| 11. | 9X-6772 | [2] | STRAP-CABLE | |
| 12. | 108-4242 I | [1] | HOSE AS | |
| 13. | 368-7967 CY | [1] | HARNESS AS-WIRING (PRELUBRICATION PUMP) | |
| 14. | 115-2185 C | [2] | TERMINAL | |
| 15. | 125-9993 C | [1] | TERMINAL-FORK (14-GA TO 16-GA, NO. 6 SCREW) | |
| 16. | 132-8759 | [1] | SWITCH AS-PRESSURE (ENGINE OIL) | |
| 102-8802 | [1] | KIT-RECEPTACLE (2-PIN) | ||
| (INCLUDES RECEPTACLE AS & WEDGE) | ||||
| 8T-8729 | [2] | PIN-CONNECTOR (16-GA TO 18-GA) | ||
| 18. | 171-6728 | [1] | ELBOW AS | |
| 3K-0360 | [1] | SEAL-O-RING | ||
| 8T-0249 | [1] | ELBOW (SWIVEL) | ||
| 19. | 369-5987 | [1] | HARNESS AS-PUMP | |
| 232-0895 E | CONDUIT-FLEXIBLE (9.6-MM ID)(120-CM) | |||
| 8T-8730 | [2] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 115-2184 | [1] | CONNECTOR | ||
| 115-2185 | [1] | TERMINAL | ||
| 125-9993 | [1] | TERMINAL-FORK (14-GA TO 16-GA, NO. 6 SCREW) | ||
| 155-2270 | [1] | KIT-CONNECTING PLUG (2-PIN) | ||
| (INCLUDES PLUG AS, WEDGE & INTERFACE SEAL) | ||||
| 263-6463 M | [1] | NUT (M20X1.5-THD) | ||
| 311-8743 | [1] | ADAPTER-CONNECTOR | ||
| 20. | 222-4533 | [1] | RELAY AS (24-VOLT)(PRELUBRICATION) | |
| 21. | 241-0117 I | [1] | HOSE AS | |
| 22. | 345-7548 | [1] | BRACKET AS | |
| 23. | 0S-1571 | [2] | BOLT (3/8-16X1.75-IN) | |
| 24. | 0S-1585 | [4] | BOLT (1/2-13X1.5-IN) | |
| 25. | 0S-1590 | [4] | BOLT (3/8-16X2-IN) | |
| 26. | 425-5935 C | [1] | TUBE AS | |
| 27. | 2T-1922 | [2] | ELBOW | |
| 28. | 3B-4502 | [2] | LOCKWASHER | |
| 29. | 214-7568 | [1] | SEAL-O-RING | |
| 30. | 4B-1227 | [3] | SCREW-MACHINE (10-24X3/8-IN) | |
| 31. | 4P-8134 | [1] | CLIP (LADDER) | |
| 32. | 5L-2579 C | [1] | GROMMET | |
| 33. | 5M-2894 | [10] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 34. | 5P-8245 | [4] | WASHER-HARD (13.5X25.5X3-MM THK) | |
| 35. | 6V-8398 | [4] | SEAL-O-RING | |
| 36. | 8B-2664 | [1] | BUSHING-REDUCER | |
| 37. | 8C-6871 | [2] | CONNECTOR | |
| 38. | 8T-6763 | [1] | PLUG-PIPE (1/4-18-THD) | |
| 39. | 9S-4191 | [1] | PLUG (9/16-18-THD) | |
| 40. | 9S-8752 | [4] | NUT-FULL (3/8-16-THD) | |
| C | CHANGE FROM PREVIOUS TYPE | |||
| E | ORDER BY THE CENTIMETER | |||
| I | REFER TO HYDRAULIC INFORMATION SYSTEM | |||
| M | METRIC PART | |||
| Y | SEPARATE ILLUSTRATION | |||
#M00707680486
285-7190: WIRING GP-SENSOR
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 261-6847 | [20] | ADAPTER | |
| 2. | 337-6968 | [2] | SENSOR GP-TEMPERATURE (THERMOCOUPLE)(EXHAUST STACK) | |
| 3. | 262-1957 C | [16] | SENSOR GP-TEMPERATURE (EXHAUST PORT) | |
| 3A. | 262-1957 C | [1] | SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, LH) | |
| 3B. | 262-1957 C | [1] | SENSOR GP-TEMPERATURE (TURBOCHARGER INLET, RH) | |
| 4. | 339-1558 | [1] | HARNESS AS-SENSOR (EXHAUST TEMPERATURE) | |
| 8T-8730 | [40] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 135-2942 | [1] | PLUG AS-CONNECTOR (54-PIN) | ||
| 297-5475 | [20] | PLUG AS-CONNECTOR (2-PIN) | ||
| 5. | 0S-0509 | [1] | BOLT (3/8-16X0.75-IN) | |
| 6. | 4P-7429 C | [2] | CLIP (LADDER) | |
| 7. | 4P-7581 C | [2] | CLIP (LADDER) | |
| 8. | 4P-8134 C | [7] | CLIP (LADDER) | |
| 9. | 5M-2894 | [1] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 10. | 9X-6772 BC | [24] | STRAP-CABLE | |
| B | USE AS REQUIRED | |||
| C | CHANGE FROM PREVIOUS TYPE | |||
#M00707680487
502-3615: WIRING GP-SENSOR
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 383-2984 | [2] | SENSOR GP-TEMPERATURE | |
| 2. | 9X-6772 B | [32] | STRAP-CABLE | |
| 3. | 261-6847 | [20] | ADAPTER | |
| 4. | 339-1558 | [1] | HARNESS AS-SENSOR | |
| 8T-8730 | [40] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 135-2942 | [1] | PLUG AS-CONNECTOR (54-PIN) | ||
| 297-5475 | [20] | PLUG AS-CONNECTOR (2-PIN) | ||
| (EACH INCLUDES) | ||||
| 455-0704 | [1] | SEAL-CONNECTOR | ||
| 5. | 383-2982 | [18] | SENSOR GP-TEMPERATURE | |
| 6. | 0S-0509 | [2] | BOLT (3/8-16X0.75-IN) | |
| 7. | 4P-7429 | [2] | CLIP (LADDER) | |
| 8. | 4P-7581 | [2] | CLIP (LADDER) | |
| 9. | 4P-8134 | [7] | CLIP (LADDER) | |
| 10. | 5M-2894 | [2] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| B | USE AS REQUIRED | |||
#M00707680488
216-3700: WIRING GP-SHUTOFF
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 5M-2894 | [4] | WASHER-HARD (10.2X18.5X2.5-MM THK) | |
| 2. | 7E-3222 | [4] | MOUNT-FLEXIBLE | |
| 3. | 109-6507 | [1] | SWITCH AS-PUSH BUTTON (EMERGENCY STOP) | |
| 398-1723 | [1] | NUT (3/16X18-THD) | ||
| 4. | 111-1323 | [1] | BLOCK-CONTACT (1-POLE) | |
| 5. | 111-1324 | [1] | BLOCK-CONTACT (1-POLE) | |
| 6. | 124-3176 | [1] | COVER | |
| 7. | 206-5948 | [1] | BUSHING | |
| 8. | 216-3701 | [1] | HARNESS AS-WIRING (EMERGENCY STOP) | |
| 5P-9799 D | [1] | TUBE (HEAT SHRINK)(0.1-M) | ||
| 8T-8730 | [4] | SOCKET-CONNECTOR (16-GA TO 18-GA) | ||
| 109-3038 | [4] | END-WIRE (16-GA) | ||
| 9. | 216-3702 | [1] | BOX AS-CONTROL (EMERGENCY STOP) | |
| 10. | 216-3703 | [2] | LOCKNUT (3/8-18-THD) | |
| 11. | 216-3704 | [1] | BRACKET | |
| 12. | 230-6364 | [1] | BRACKET | |
| 13. | 264-1262 | [1] | BRACKET | |
| 14. | 1A-2029 | [4] | BOLT (3/8-16X1.125-IN) | |
| 15. | 9S-8750 | [4] | NUT-FULL (1/4-20-THD) | |
| 16. | 5P-0537 | [4] | WASHER-HARD (7.2X14.5X2-MM THK) | |
| 17. | 2W-6090 | [1] | PLATE-IDENTIFICATION (EMERGENCY STOP) | |
| D | ORDER BY THE METER | |||
#M00707680489
444-1169: WIRING GP-SHUTOFF
444-1169 WIRING GP-SHUTOFF -EMERGENCY STOP
S/N NWF1-UP
PART OF 444-1168 PANEL GP-ELECTRONIC
AN ATTACHMENT
S/N NWF1-UP
PART OF 444-1168 PANEL GP-ELECTRONIC
AN ATTACHMENT
Parts for your G3516C GAS ENGINE:
CATERPILLAR SIS| Pos. | Part No | Qty | Parts name | Comments |
|---|---|---|---|---|
| 1. | 109-6507 | [1] | SWITCH AS-PUSH BUTTON (EMERGENCY STOP) | |
| 398-1723 | [1] | NUT (3/16X18-THD) | ||
| 2. | 111-1323 | [1] | BLOCK-CONTACT (1-POLE) | |
| 3. | 138-8367 | [1] | BLOCK-CONTACT | |
| 4. | 432-8446 | [1] | COVER AS (EMERGENCY STOP) | |
| 398-1723 | [1] | NUT (3/16X18-THD) | ||
| 5. | 444-1170 Y | [1] | HARNESS AS-SWITCH | |
| Y | SEPARATE ILLUSTRATION | |||
Information:
ELECTRICAL AND STARTING SYSTEM
WIRING GP
Engine News
Special Instruction
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Service Of Machined Terminals And Service of Stamped and Formed Terminals{7553}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Installation and Operation of the Exhaust Monitor Used in All Diesel Particulate Filter (DPF) Retrofit Emissions Applications{1091, 1408, 7490, 7498}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Grounding Design Guide for Electric Power Generation Products {4450, 4459}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Guidelines for Routing and Installing Wire Harness Assemblies {1408, 7553}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Repair Procedure for Damaged Harness Wiring {1408}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure for Installing Continuous Telematics Power Retrofit (CTPR) for Electric Power{7606}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Procedure to Upgrade EMCP 1, EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2B {1408, 4490, 7418, 7426, 7451}
Schematic
Tool Operating Manual
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the 362-3555 Connector Repair Kit to Service Harnesses with Ampseal 16 Connectors{0685, 1408}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{7553}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the U5MK1110 Ampseal Connector Kit for Wiring Harness Repairs on Perkins Engines{0374, 0599, 0701, 0709}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Using the 453-3204 Pressure and Temperature Test Group{0374, 0599, 0706, 0708, 0709, 0731, 0732, 0738, 1408, 1439}
Systems Operation
Wiring Harness
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Testing and Adjusting
Electrical Connector - Inspect
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Open Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Wiring Harness (Short Circuit) - Test
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Troubleshooting
Connector Locations
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
GENSET, SR4, SR4 HV, SR4B and SR4B HV Electric Power Generation, 3126, 3176B, 3176C, 3196, 3408E, 3412C, 3412E, 3508, 3508B, 3512, 3512B, 3516, 3516B and G3616 Engines, 3406E GEN SET Generator Set, 3406E IND, 3408C IND and 3456 IND Industrial Engines and 3126B MARINE, 3176C MARINE, 3196 MARINE and 3406E MARINE Marine Engines PL1000T
Service Magazine




