511-0749 ENGINE AR-COMPLETE RATED SPEED 1400-RPM G3520J GAS ENGINE

Part No	Qty	Parts name
368-7964 Y	[1]	BOX & MOUNTING GP
318-7217 Y	[20]	CYLINDER HEAD GP
211-8184 Y	[1]	DRIVE GP-AUXILIARY
526-5744 Y	[1]	ENGINE AR-CORE
261-7950 Y	[1]	GEAR GP-FRONT
112-5674 Y	[1]	GEAR GP-REAR (CAM DRIVE)
190-4871 Y	[1]	HOUSING GP-FRONT
511-0750 Y	[1]	LIFTING GP-ENGINE
311-0339 Y	[1]	LINES GP-ENGINE OIL
328-2646 Y	[1]	LINES GP-TURBOCHARGER OIL
487-0722 Y	[1]	LINES GP-TURBOCHARGER WATER
526-5745 Y	[1]	MODIFICATION AR-ENGINE
232-6188 Y	[1]	PUMP GP-AUXILIARY WATER
273-1699 Y	[1]	PUMP GP-ENGINE OIL
239-2388 Y	[1]	PUMP GP-WATER
326-4125 Y	[1]	VALVE MECHANISM GP
Y		SEPARATE ILLUSTRATION

#M00764460003

511-0753: ENGINE AR-CORE

ENGINE AR-CORE

511-0753 ENGINE AR-CORE

i06854180 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
134-3805 Y	[20]	ARRESTOR GP-FLAME
190-3936 Y	[20]	CONNECTING ROD GP
372-0436 Y	[1]	COVER GP-CYLINDER BLOCK (CENTRAL STRUCTURE)
4P-8310 Y	[16]	COVER GP-VALVE MECHANISM
315-1392 Y	[1]	CRANKSHAFT GP
346-1908 Y	[1]	CYLINDER BLOCK GP
318-7217 Y	[20]	CYLINDER HEAD GP
112-5674 Y	[1]	GEAR GP-REAR (CAM DRIVE)
190-4872 Y	[1]	HOUSING GP-FLYWHEEL
190-4871 Y	[1]	HOUSING GP-FRONT
511-0750 Y	[1]	LIFTING GP-ENGINE
375-2604 Y	[1]	LINES GP-AIR
311-0339 Y	[1]	LINES GP-ENGINE OIL
511-0752 Y	[1]	LINES GP-WATER
7W-3813 Y	[1]	SEAL GP-CRANKSHAFT
328-2648 Y	[1]	THROTTLE GP
326-4125 Y	[1]	VALVE MECHANISM GP

		PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
Y		SEPARATE ILLUSTRATION

#M00764460004

526-5744: ENGINE AR-CORE

ENGINE AR-CORE

526-5744 ENGINE AR-CORE
PART OF 526-5741 ENGINE AR-COMPLETE

i07077475 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
190-3936 Y	[20]	CONNECTING ROD GP
315-1392 Y	[1]	CRANKSHAFT GP
346-1908 Y	[1]	CYLINDER BLOCK GP
7W-3813 Y	[1]	SEAL GP-CRANKSHAFT

		PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
Y		SEPARATE ILLUSTRATION

#M00764460005

526-5745: MODIFICATION AR-ENGINE

MODIFICATION AR-ENGINE

526-5745 MODIFICATION AR-ENGINE
PART OF 526-5741 ENGINE AR-COMPLETE

i07078387 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Part No	Qty	Parts name
328-2641 Y	[1]	ACTUATOR & MTG GP-BYPASS
383-9800 Y	[1]	AFTERCOOLER GP-WATER
384-8624 Y	[1]	BYPASS GP-EXHAUST
258-8821 Y	[1]	CAMSHAFT GP
229-9943 Y	[1]	IGNITION GP-GAS ENGINE
350-3432 Y	[1]	PISTON GP
488-0183 Y	[1]	TURBOCHARGER GP
472-8429 Y	[1]	VALVE GP-FUEL (GAS ENGINE)
445-0512	[1]	ELECTRONICS GP-MONITOR

		PLEASE USE THE GASKET KIT LINK IN SIS OR CONTACT YOUR LOCAL DEALER FOR THE LATEST GASKET KIT INFORMATION
R		REMANUFACTURED PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#M00764460006

227-9507: BARRING & MOUNTING GP

BARRING & MOUNTING GP

227-9507 BARRING & MOUNTING GP -LH
AN ATTACHMENT

i01795815 M0076446

2279507 BARRING & MOUNTING GP Parts scheme

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	448-5087	[1]	TOOL-BARRING
2.	4H-7869	[1]	GASKET
3.	4B-4043	[3]	BOLT (5/8-11X1.375-IN)
4.	5P-8247	[3]	WASHER-HARD (17X32X3.5-MM THK)
5.	441-5846	[1]	FILM-INFORMATION (DO NOT USE IMPACT WRENCH)

#M00764460007

488-2627: BARRING GP

BARRING GP

488-2627 BARRING GP -LH
AN ATTACHMENT

i06558046 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4H-7869	[1]	GASKET
2.	441-5846	[1]	FILM-INFORMATION (DO NOT USE IMPACT WRENCH)
3.	448-5087 J	[1]	TOOL-BARRING
4.	4B-4043	[3]	BOLT (5/8-11X1.375-IN)
5.	5P-8247	[3]	WASHER-HARD (17X32X3.5-MM THK)

			AVAILABLE REPAIR KIT(S):
	450-3711 J	[1]	KIT-BUSHING
			(INCLUDES BEARING & DOWEL)
	J		KIT MARKED J SERVICES PART(S) MARKED J

#M00764460008

258-8821: CAMSHAFT GP

CAMSHAFT GP

258-8821 CAMSHAFT GP
PART OF 526-5745 MODIFICATION AR-ENGINE
ALSO AN ATTACHMENT

i02731049 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	4W-6664	[2]	PLATE AS-TIMING
2.	7N-3216	[2]	SPACER (35.035X84X12-MM THK)
3.	7N-3218	[2]	WASHER-THRUST
4.	258-8832	[1]	CAMSHAFT
5.	258-8834	[1]	CAMSHAFT AS
	4N-1650	[1]	DOWEL
6.	258-8835	[1]	CAMSHAFT AS
	5B-5821	[1]	DOWEL
7.	258-8836	[1]	CAMSHAFT AS
	4N-1650	[1]	DOWEL
8.	0L-1351	[4]	BOLT (3/8-16X0.875-IN)
9.	0S-0509	[2]	BOLT (3/8-16X0.75-IN)
10.	5M-2894	[2]	WASHER-HARD (10.2X18.5X2.5-MM THK)
11.	5P-0076	[16]	BOLT-12 POINT HEAD (3/8-16X1.5-IN)

#M00764460009

190-3936: CONNECTING ROD GP

CONNECTING ROD GP

190-3936 CONNECTING ROD GP
PART OF 511-0753, 526-5744 ENGINE AR-CORE

i01410041 M0076446

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Parts for your G3520J GAS ENGINE:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	144-0725	[1]	ROD AS-CONNECTING
1A.	7N-2043	[1]	DOWEL
1B.	7N-2405	[4]	BOLT-CONNECTING ROD
1C.	118-1655	[1]	BUSHING (CONNECTING ROD)
2.	107-7330	[1]	BEARING-CONNECTING ROD (STANDARD)
	107-7331 A	[1]	BEARING-CONNECTING ROD (0.63-MM US)
	107-7332 A	[1]	BEARING-CONNECTING ROD (1.27-MM US)
	107-7333 A	[1]	BEARING-CONNECTING ROD (0.25-MM OS)
	107-7334 A	[1]	BEARING-CONNECTING ROD (0.25-MM OS, 0.63-MM US)
	107-7335 A	[1]	BEARING-CONNECTING ROD (0.25-MM OS, 1.27-MM US)
	A		NOT PART OF THIS GROUP
	R		REMANUFACTURED PART MAY BE AVAILABLE

Information:

ENGINE ARRANGEMENT

ENGINE AR

Operation and Maintenance Manual

Starting the Engine
G3500J Engines

Welding on Engines with Electronic Controls
G3500J Engines

Special Instruction

Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}

Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}

Storage Procedure for Caterpillar Products {0355, 1000, 7000}
Storage Procedure for Caterpillar Products {0355, 1000, 7000}

Installation and Initial Start-Up Procedure for G3500B and G3500J Engines {1000}
Installation and Initial Start-Up Procedure for G3500B and G3500J Engines {1000}

Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}
Instructions to Register the Retrofit and Submit Service Reporting {1000, 3000, 7000, 7570}

Differences in Appearance of Cat <SUP>®</SUP> Reman Parts when Compared to New Parts {1000, 1250}
Differences in Appearance of Cat ^® Reman Parts when Compared to New Parts {1000, 1250}

Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}
Introduction to Visualization Service Procedure (VSP) {0374, 1000, 7000}

Specifications

Engine Design
G3500J Petroleum Engines

Tool Operating Manual

NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}

Reuse And Salvage Guidelines

Cleaning Components with Carbon Dioxide (CO<SUB>2</SUB>) {0680, 1000, 7000}
Cleaning Components with Carbon Dioxide (CO₂) {0680, 1000, 7000}

Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}
Fundamentals of Plasma Transferred Wire Arc (PTWA) Spray for Reconditioning Components {0374, 0599, 0679, 1000}

Troubleshooting

Engine Timing Does Not Match Programmed Timing
G3500J Petroleum Engines

Welding Precaution
G3500J Petroleum Engines

General Information
G3500J Petroleum Engines

Engine Does Not Crank
G3500J Petroleum Engines

Engine Overloads
G3500J Petroleum Engines

Engine Overspeeds
G3500J Petroleum Engines

Symptom Troubleshooting
G3500J Petroleum Engines

Component Location
G3500J Petroleum Engines

Troubleshooting Data Sheet
G3500J Petroleum Engines

Acceleration Is Poor or Throttle Response Is Poor
G3500J Petroleum Engines

Engine Cranks but Does Not Start
G3500J Petroleum Engines

Engine Misfires, Runs Rough or Is Unstable
G3500J Petroleum Engines

Engine Stalls Immediately After Starting
G3500J Petroleum Engines

Timing - Calibrate
G3500J Petroleum Engines

System Overview
G3500J Petroleum Engines

Service Magazine

Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}
Service Magazines, Engine News, and Truck Engine News Articles Moved from Dealer.cat.com to SISweb {0374, 1000, 7000}

A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}
A New Visualization Service Procedure (VSP) is Now Used for Certain Publications {0374, 1000, 7000}

Process to Print Collage Schematics {0374, 1000, 7000}
Process to Print Collage Schematics {0374, 1000, 7000}

Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}
Changes to the Way Serial Numbers are Displayed on Service Magazines {0374, 1000, 7000}

A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}
A New Process Is Available to Request Service Animations for Certain Service Information Procedures {1000, 7000}

Caterpillar Parts SIS Catalog G3520J :

526-5741 ENGINE AR-COMPLETE

511-0753 ENGINE AR-CORE

526-5744 ENGINE AR-CORE

526-5745 MODIFICATION AR-ENGINE

227-9507 BARRING & MOUNTING GP

488-2627 BARRING GP

258-8821 CAMSHAFT GP

190-3936 CONNECTING ROD GP