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317-2440 CYLINDER HEAD GP S/N 1GZ7044-UP PART OF 101-0830 CYLINDER HEAD GP FIELD REPLACEMENT ORDER @@@@@335-6220@@@@@ PM3512


BASIC ENGINE
CYLINDER HEAD GP
DAMPER GP
DRIVE GP-ACCESSORY
FLYWHEEL GP
GEAR GP
FLYWHEEL GP
HOUSING GP-FLYWHEEL
GEAR GP

POWER MODULE PM3512 POWER MODULE TC8
 PM3512 Power Module TC800001-UP M0076497 PM3512 TC8   (2012)

BASIC ENGINE

CYLINDER HEAD GP
CYLINDER HEAD AS
154-1612 CYLINDER HEAD AS
CYLINDER HEAD AS
242-5328 CYLINDER HEAD AS
CYLINDER HEAD AS
290-1351 CYLINDER HEAD AS
CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD GP
317-2440 CYLINDER HEAD GP
CYLINDER HEAD GP
335-6220 CYLINDER HEAD GP
452-9918 KIT-CYLINDER HEAD
 

#M00764970020
 

317-2440: CYLINDER HEAD GP

317-2440 CYLINDER HEAD GP
S/N 1GZ7044-UP
PART OF 101-0830 CYLINDER HEAD GP
FIELD REPLACEMENT ORDER @@@@@335-6220@@@@@
i03947723 M0076497
3172440 CYLINDER HEAD GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)  
3. 154-1612 Y [1] CYLINDER HEAD AS  
4. 468-8825 [2] VALVE-EXHAUST  
5. 197-6995 [2] GUIDE-VALVE (STANDARD)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)  
6. 197-7055 [4] LOCK-RETAINER  
7. 468-8824 [2] VALVE-INLET  
8. 316-5976 [4] SPRING (OUTER)  
9. 316-5977 [4] SPRING (INNER)  
10. 316-5978 [2] ROTOCOIL AS (INLET)  
11. 316-5979 [2] ROTOCOIL AS (EXHAUST)  
12. 316-5980 [2] SEAL-VALVE STEM  
13. 316-5981 [2] WASHER (17.8X44.5X3-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00764970021
 

335-6220: CYLINDER HEAD GP

335-6220 CYLINDER HEAD GP
S/N 1GZ7044-UP
FIELD REPLACEMENT FOR @@@@@317-2440@@@@@
i03572522 M0076497
3356220 CYLINDER HEAD GP Parts scheme
  For full view, you need register

Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [4] LOCK-RETAINER  
2. 133-9306 [2] GUIDE-VALVE (STANDARD)(INLET)  
  149-1982 AB GUIDE-VALVE (0.508-MM OS)(INLET)  
  273-3553 AB GUIDE-VALVE (0.127-MM OS)(INLET)  
  273-3554 AB GUIDE-VALVE (0.25-MM OS)(INLET)  
  301-9248 AB GUIDE-VALVE (0.38-MM THK)(INLET)  
3. 468-8825 [2] VALVE-EXHAUST  
4. 197-6995 [2] GUIDE-VALVE (STANDARD)(EXHAUST)  
  276-3875 AB GUIDE-VALVE (0.127-MM OS)(EXHAUST)  
  276-3876 AB GUIDE-VALVE (0.25-MM OS)(EXHAUST)  
  320-7710 AB GUIDE-VALVE (0.381-MM OS, EXHAUST)  
  320-7711 AB GUIDE-VALVE (0.508-MM OS, EXHAUST)  
5. 197-7055 [4] LOCK-RETAINER  
6. 468-8824 [2] VALVE-INLET  
7. 290-1351 Y [1] CYLINDER HEAD AS  
8. 316-5976 [4] SPRING (OUTER)  
9. 316-5977 [4] SPRING (INNER)  
10. 316-5978 [2] ROTOCOIL AS (INLET)  
11. 316-5979 [2] ROTOCOIL AS (EXHAUST)  
12. 316-5980 [2] SEAL-VALVE STEM  
13. 316-5981 [2] WASHER (17.8X44.5X3-MM THK)  
   
  449-7113 BF [2] ROTOCOIL AS  
  449-7116 BF [2] SEAL-VALVE STEM  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  F   NOT SHOWN
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00764970022
 

146-3740: DAMPER GP

146-3740 DAMPER GP
S/N 1GZ7044-UP
PART OF 8N-0339 DAMPER GP
i03947726 M0076497
1463740 DAMPER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 151-9263 [2] WASHER (10.35X16X2-MM THK)  
2. 227-3801 [2] PLUG  
3. 1A-2029 [48] BOLT (3/8-16X1.125-IN)  
4. 3V-2431 [48] WASHER (10.2X16X2-MM THK)  
5. 4D-0449 [1] SEAL-O-RING  
6. 6V-7991 [1] SEAL-O-RING  
   
    AVAILABLE REPAIR KIT(S):
  420-8780 [1] KIT-DAMPER  
    (INCLUDES SCREWS, WASHERS, PLUGS, O-RINGS, & BEARINGS)
  420-8781 [1] KIT-DAMPER  
    (INCLUDES WASHERS & PLUGS)
  437-9760 [1] KIT-DAMPER  
    (INCLUDES SILICONE)
  441-4878 [1] KIT-DAMPER  
    (INCLUDES CARTRIDGE)
 

#M00764970023
 

8N-0339: DAMPER GP

8N-0339 DAMPER GP
S/N 1GZ7044-UP
i03946160 M0076497
8N0339 DAMPER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 1N-3482 [1] ADAPTER  
2. 146-3740 CY [1] DAMPER GP  
3. 8S-4757 [6] BOLT (1-14X8-IN)  
4. 5P-8250 [6] WASHER (28X49X5-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00764970024
 

7E-7647: DRIVE GP-ACCESSORY

7E-7647 DRIVE GP-ACCESSORY -LOWER, LH
S/N 1GZ7044-UP
STANDARD ROTATION
i03946169 M0076497
7E7647 DRIVE GP-ACCESSORY Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 5R-7136 [1] WASHER-SEALING  
2. 5R-7137 [2] WASHER-SEALING  
3. 7C-3258 [1] WASHER AS-THRUST  
  7N-2047 [1] DOWEL  
4. 7C-3260 [1] SHAFT  
5. 7E-0275 [1] GEAR-WATER PUMP DRIVE (69-TEETH)  
6. 7N-5874 [1] SHAFT-AUXILIARY DRIVE (14-TEETH)  
7. 7N-7539 [2] WASHER-THRUST  
8. 7N-8374 [1] COVER-PUMP  
9. 8N-8210 [1] ADAPTER AS  
  127-5400 [1] BUSHING  
10. 144-8263 [1] GEAR AS-IDLER (53-TEETH)  
  140-9597 [1] BUSHING  
12. 0S-1592 [2] BOLT (5/8-11X1.25-IN)  
13. 0T-0055 [1] BOLT (3/8-16X4.25-IN)  
14. 1T-0765 [6] BOLT (3/8-16X1-IN)  
15. 259-4598 [2] SEAL-O-RING  
16. 2B-2695 [4] BOLT (5/16-18X0.875-IN)  
17. 5M-2894 [1] WASHER-HARD (10.2X18.5X2.5-MM THK)  
18. 5P-0840 [1] SEAL-O-RING  
19. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
20. 5P-8247 [2] WASHER-HARD (17X32X3.5-MM THK)  
21. 6K-3771 [12] BOLT-12 POINT HEAD (7/16-14X1.5-IN)  
22. 8T-6759 [2] PLUG-PIPE  
23. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
24. 9X-7371 [1] SEAL-O-RING  
25. 9X-8879 [2] BOLT (1/2-13X5.5-IN)  
 

#M00764970025
 

7N-4851: FLYWHEEL GP

7N-4851 FLYWHEEL GP
S/N 1GZ7044-UP
i03352260 M0076497
7N4851 FLYWHEEL GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 462-8646 [1] FLYWHEEL AS  
1A. 233-0643 [1] GEAR-FLYWHEEL (183-TEETH)  
2. 9S-8893 [12] BOLT-12 POINT HEAD (1-14X4-IN)  
3. 5P-8839 [12] WASHER-HARD (28X42X4-MM THK)  
 

#M00764970026
 

8N-7174: GEAR GP-FRONT

8N-7174 GEAR GP-FRONT
S/N 1GZ7044-UP
i03348326 M0076497
8N7174 GEAR GP-FRONT Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2W-2895 [1] GEAR-CRANKSHAFT (92-TEETH)  
2. 5R-7136 [1] WASHER-SEALING  
3. 5R-7137 [2] WASHER-SEALING  
4. 7C-3258 [1] WASHER AS-THRUST  
4A. 7N-2047 [1] DOWEL  
5. 7C-3260 [1] SHAFT  
6. 7E-0275 [1] GEAR-WATER PUMP DRIVE (69-TEETH)  
7. 7N-5239 [1] SHAFT AS-PUMP DRIVE  
7A. 8T-2153 [1] SETSCREW-SOCKET (1/4-28X0.31-IN)  
8. 7N-5245 [1] ADAPTER AS-PUMP (WATER)  
8A. 127-5400 [1] BUSHING  
9. 7N-5246 [2] WASHER-THRUST  
10. 144-8263 [1] GEAR AS-IDLER (53-TEETH)  
10A. 140-9597 [1] BUSHING  
11. 235-3546 [1] SEAL-O-RING  
12. 259-4598 [2] SEAL-O-RING  
13. 278-4287 [1] ADAPTER AS-PUMP (OIL)  
13A. 127-5400 [1] BUSHING  
14. 0S-1590 [5] BOLT (3/8-16X2-IN)  
15. 0S-1594 [2] BOLT (3/8-16X1-IN)  
16. 0T-0055 [1] BOLT (3/8-16X4.25-IN)  
17. 3S-1307 [12] BOLT-12 POINT HEAD (3/8-16X2-IN)  
18. 4B-3388 [4] BOLT (5/16-18X1.125-IN)  
19. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
20. 5P-8245 [2] WASHER-HARD (13.5X25.5X3-MM THK)  
21. 6V-3348 [1] SEAL-O-RING  
22. 9M-1974 [4] WASHER-HARD (8.8X16X2-MM THK)  
23. 9X-8879 [2] BOLT (1/2-13X5.5-IN)  
24. 6K-3771 B [12] BOLT-12 POINT HEAD (7/16-14X1.5-IN)  
  B   USE AS REQUIRED
 

#M00764970027
 

124-8395: GEAR GP-REAR

124-8395 GEAR GP-REAR -CAMSHAFT DRIVE
S/N 1GZ7044-UP
i06812231 M0076497
1248395 GEAR GP-REAR Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3S-1307 [12] BOLT-12 POINT HEAD (3/8-16X2-IN)  
2. 114-3372 [1] GEAR AS-CLUSTER (92/35-TEETH)  
2A. 101-1372 [1] BUSHING  
3. 101-1366 [1] SHAFT-GEAR (CLUSTER)  
4. 8M-2530 [4] BOLT-12 POINT HEAD (1/2-13X1.25-IN)  
5. 101-1365 [1] PLATE-THRUST  
6. 0L-1351 [4] BOLT (3/8-16X0.875-IN)  
7. 101-1364 [2] GEAR AS-IDLER (69-TEETH)  
    (EACH INCLUDES)
7A. 125-9751 [1] BUSHING  
8. 101-1367 [2] SHAFT-IDLER  
9. 5P-8248 [2] WASHER-HARD (20X36.5X3.5-MM THK)  
10. 9X-8887 [2] BOLT (3/4-10X3-IN)  
11. 1B-4367 [4] BOLT (5/8-11X3-IN)  
12. 101-1368 [2] WASHER-THRUST (19.5X106X1.9-MM THK)  
13. 101-1369 [2] GEAR-CAMSHAFT DRIVE (70-TEETH)  
14. 4W-4586 [1] PLATE  
15. 101-1370 [1] GEAR-CRANKSHAFT (92-TEETH)  
16. 8S-2331 [2] BOLT-12 POINT HEAD (5/8-11X2-IN)  
17. 7E-5324 [1] RING  
 

#M00764970028
 

297-7000: HOUSING GP-FLYWHEEL

297-7000 HOUSING GP-FLYWHEEL
S/N 1GZ7044-UP
i03351720 M0076497
2977000 HOUSING GP-FLYWHEEL Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 461-9983 [1] HOUSING-FLYWHEEL  
2. 1D-4590 [16] BOLT (5/8-11X4.75-IN)  
3. 5P-8245 [18] WASHER-HARD (13.5X25.5X3-MM THK)  
4. 5P-8247 [16] WASHER-HARD (17X32X3.5-MM THK)  
5. 8S-9089 [4] BOLT (1/2-13X4.5-IN)  
6. 9M-7269 [2] BOLT (1/2-13X6.75-IN)  
7. 9S-1374 [2] BOLT (1/2-13X8-IN)  
8. 2B-0947 [6] BOLT (1/2-13X2.25-IN)  
9. 1D-4566 [4] BOLT (1/2-13X3.5-IN)  
 

#M00764970029
 

4P-5426: HOUSING GP-FRONT

4P-5426 HOUSING GP-FRONT -ACCESSORY DRIVE
S/N 1GZ7044-UP
i03946189 M0076497
4P5426 HOUSING GP-FRONT Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1587 [4] BOLT (1/2-13X1.75-IN)  
2. 1D-4593 [10] BOLT (5/8-11X5.5-IN)  
3. 102-8634 [1] HOUSING-ACCESSORY DRIVE  
4. 1B-4218 [6] WASHER (0.39X0.625X0.064-IN THK)  
5. 2A-5220 [6] PLUG  
6. 8T-6765 [7] PLUG-PIPE (1/4-18-THD)  
7. 8T-6762 [1] PLUG-PIPE (1/2-14-THD)  
8. 8T-6758 [1] PLUG-PIPE (1/4-18-THD)  
9. 9H-8260 [4] BOLT (1/2-13X6.25-IN)  
10. 7N-3049 [1] GASKET  
 

Information:

Engine News
New Cylinder Head Groups and Valve Mechanisms {1100, 1102, 1121, 1123}
2003/12/01
Procedure for Cylinder Head Bolt Tightening {1100}
2003/12/01
Oversized Valve Guides are Available {1104}
2005/01/31
Correction to Specifications "Cylinder Head Valves" {1108}
2005/03/21
Tightness of Bolted Joints with the Torque Turn Procedure {1101, 1202, 1203, 1218}
2005/04/11
An Improved Outer Valve Spring is Used {1100, 1108}
2006/01/02
A New Cylinder Head Gasket is Used {1124}
2006/07/24
Use the Correct Parts in the Valve Train {1100}
2007/01/22
New O-Rings Are Used with the Plugs for the Fuel Passages in 3500 Engines {1100, 1101, 1252, 1254}
2010/09/14
Special Instruction
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
Testing for Excessive Cylinder Blowby in 3500 Engines{1000, 1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Failure of Reused Rotocoils in 3500 Engines{1100}
Failure of Reused Rotocoils in 3500 Engines{1100}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
Possible Coolant Leaks in Certain 3500 Cylinder Heads{1100, 1395}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Incorrect Substitution of the 12 Point Cylinder Head Bolt on all G3500 and 3500 Engines {1100}
Specifications
Cylinder Head
3500B Engines for Caterpillar Built Power Modules
Cylinder Head Valves
3500B Engines for Caterpillar Built Power Modules
Systems Operation
Cylinder Block, Liners and Heads
3500B and 3500B High Displacement Generator Set Engines
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
3500B and 3500B High Displacement Generator Set Engines
Valve Lash Check
3500B and 3500B High Displacement Generator Set Engines
Cylinder Heads
3500B and 3500B High Displacement Generator Set Engines
Troubleshooting
Valve Rotocoil or Spring Lock Is Free
3500B and 3500B High Displacement Generator Set Engines

Caterpillar Parts SIS Catalog PM3512 :

CYLINDER HEAD GP
101-0830 CYLINDER HEAD GP
CYLINDER HEAD AS
290-1351 CYLINDER HEAD AS
CYLINDER HEAD AS
242-5328 CYLINDER HEAD AS
CYLINDER HEAD AS
154-1612 CYLINDER HEAD AS
CYLINDER BLOCK GP
353-3970 CYLINDER BLOCK GP
CYLINDER BLOCK GP
240-6651 CYLINDER BLOCK GP
CYLINDER BLOCK AS
525-1801 CYLINDER BLOCK AS
CYLINDER BLOCK AS
350-1413 CYLINDER BLOCK AS
CYLINDER HEAD GP
335-6220 CYLINDER HEAD GP
DAMPER GP
146-3740 DAMPER GP
DAMPER GP
8N-0339 DAMPER GP
DRIVE GP-ACCESSORY
7E-7647 DRIVE GP-ACCESSORY
FLYWHEEL GP
7N-4851 FLYWHEEL GP
GEAR GP-FRONT
8N-7174 GEAR GP-FRONT
GEAR GP-REAR
124-8395 GEAR GP-REAR
HOUSING GP-FLYWHEEL
297-7000 HOUSING GP-FLYWHEEL

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