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494-7643 CARTRIDGE GP-TURBOCHARGER S/N 1GZ7044-UP PART OF 494-7639 TURBOCHARGER GP PM3512 POWER MODULE


AIR INLET AND EXHAUST SYSTEM
TURBOCHARGER GP
LINES GP-AIR
MANIFOLD GP-EXHAUST
TURBOCHARGER GP
FUEL SYSTEM
FILTER GP-FUEL
LINES GP-FUEL INJECTION

POWER MODULE PM3512 POWER MODULE TC8
 PM3512 Power Module TC800001-UP M0076497 PM3512 TC8   (2012)

AIR INLET AND EXHAUST SYSTEM

TURBOCHARGER GP
LINES GP-TURBOCHARGER OIL
101-1255 LINES GP-TURBOCHARGER OIL
LINES GP-TURBOCHARGER OIL
101-1255 LINES GP-TURBOCHARGER OIL
CARTRIDGE GP-TURBOCHARGER
494-7643 CARTRIDGE GP-TURBOCHARGER
553-4179 CARTRIDGE GP-TURBOCHARGER
TURBOCHARGER GP
107-0863 TURBOCHARGER GP
TURBOCHARGER GP
107-0863 TURBOCHARGER GP
TURBOCHARGER GP
258-5636 TURBOCHARGER GP
TURBOCHARGER GP
494-7639 TURBOCHARGER GP
 

#M00764970070
 

494-7643: CARTRIDGE GP-TURBOCHARGER

494-7643 CARTRIDGE GP-TURBOCHARGER
S/N 1GZ7044-UP
PART OF 494-7639 TURBOCHARGER GP
i07091092 M0076497
4947643 CARTRIDGE GP-TURBOCHARGER Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 206-8868 [1] SEAL-RING  
2. 211-2264 [1] RING-PISTON  
3. 496-5224 [2] BEARING-JOURNAL (STANDARD)  
  496-5225 AB BEARING-JOURNAL (0.25-MM US)  
  496-5226 AB BEARING-JOURNAL (0.25-MM OS)  
  496-5227 AB BEARING-JOURNAL (0.25-MM OS, 0.25-MM US)  
  496-5228 AB BEARING-JOURNAL (0.51-MM OS)  
  496-5229 AB BEARING-JOURNAL (0.25-MM US, 0.51-MM OS)  
4. 211-2261 [1] BEARING-THRUST  
5. 211-2260 [1] COLLAR-THRUST  
6. 211-2259 [2] RING-PISTON  
7. 461-3728 [3] RING-RETAINING  
8. 461-3792 [3] WASHER (WEAR)  
9. 156-6964 M [4] BOLT (M8X1.25X30-MM)  
10. 4P-3818 M [3] BOLT (M4X0.7X10-MM)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  M   METRIC PART
 

#M00764970071
 

553-4179: CARTRIDGE GP-TURBOCHARGER

553-4179 CARTRIDGE GP-TURBOCHARGER
S/N 1GZ7044-UP
FOR USE WITH CARTRIDGE REBUILD 450-1416
FIELD INSTALLATION
i07326822 M0076497
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  496-5224 [2] BEARING-JOURNAL (STANDARD)  
  268-2936 [1] BEARING-THRUST  
  156-6964 M [4] BOLT (M8X1.25X30-MM)  
  4P-3818 M [3] BOLT (M4X0.7X10-MM)  
  358-2854 [1] COLLAR-THRUST  
  211-2259 [2] RING-PISTON  
  211-2264 [1] RING-PISTON  
  461-3728 [3] RING-RETAINING  
  206-8868 [1] SEAL-RING  
  461-3792 [3] WASHER (WEAR)  
  M   METRIC PART
 

#M00764970072
 

106-7596: LINES GP-AIR

106-7596 LINES GP-AIR
S/N 1GZ7044-UP
i06812205 M0076497
1067596 LINES GP-AIR Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-1453 [2] ELBOW-EXHAUST  
2. 7C-7909 [10] ELBOW (AIR INLET)  
3. 7C-7910 [2] ELBOW (AIR INLET)  
4. 7C-8199 [12] FLANGE  
5. 7N-5080 [12] GASKET-MANIFOLD  
6. 109-7411 [4] SEAL-O-RING  
7. 111-2076 [2] ELBOW  
8. 348-5661 [1] PLATE  
9. 0S-0509 [30] BOLT (3/8-16X0.75-IN)  
10. 0S-1590 [6] BOLT (3/8-16X2-IN)  
11. 165-3929 [24] BOLT (3/8-16X1.5-IN)  
12. 0S-1594 [24] BOLT (3/8-16X1-IN)  
13. 107-0765 [4] ADAPTER  
14. 112-3592 [1] COVER  
15. 1T-0720 [48] BOLT-12 POINT HEAD (3/8-16X1.25-IN)  
16. 283-9599 [1] MANIFOLD (AIR INLET)  
17. 3J-5389 [4] PLUG (EXTERNAL)  
18. 4S-5898 [12] SEAL-O-RING  
19. 5M-2894 [128] WASHER-HARD (10.2X18.5X2.5-MM THK)  
20. 6V-0973 [4] SEAL-O-RING  
21. 6V-1943 [8] BOLT-HIGH TEMPERATURE (3/8-16X1.125-IN)  
22. 6V-3917 [8] SEAL-O-RING  
23. 6V-5101 [12] SEAL-O-RING  
24. 8T-6762 [8] PLUG-PIPE (1/2-14-THD)  
25. 8T-6764 [4] PLUG-PIPE (1/8-27-THD)  
26. 9F-2773 [10] BOLT (3/8-16X8.5-IN)  
 

#M00764970073
 

101-1259: MANIFOLD GP-EXHAUST

101-1259 MANIFOLD GP-EXHAUST
S/N 1GZ7044-UP
i06812192 M0076497
1011259 MANIFOLD GP-EXHAUST Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 7C-7793 [1] MANIFOLD-EXHAUST  
2. 204-5455 [6] SLEEVE-EXHAUST MANIFOLD  
3. 7C-7794 [2] MANIFOLD-EXHAUST (INTERMEDIATE)  
4. 108-5578 [2] MANIFOLD-EXHAUST  
5. 108-5579 [2] SLEEVE-ELBOW SUPPORT  
6. 108-5580 [2] MANIFOLD-EXHAUST  
7. 108-5581 [2] MANIFOLD-EXHAUST  
8. 7C-7790 [1] MANIFOLD-EXHAUST  
9. 2N-2766 [37] LOCKNUT (3/8-16-THD)  
10. 5P-2755 [24] BOLT-HIGH TEMPERATURE (3/8-16X2.75-IN)  
11. 9L-7373 [48] BOLT-HIGH TEMPERATURE (3/8-16X2-IN)  
12. 5M-2894 [48] WASHER-HARD (10.2X18.5X2.5-MM THK)  
13. 8T-6765 [2] PLUG-PIPE (1/4-18-THD)  
14. 7W-8145 [12] GASKET-EXHAUST MANIFOLD  
15. 5P-3345 [8] BOLT (3/8-16X3-IN)  
16. 110-8771 [1] MANIFOLD-EXHAUST (REAR, RH)  
17. 110-8772 [1] MANIFOLD-EXHAUST (REAR, LH)  
18. 107-8719 [2] SLEEVE-EXHAUST MANIFOLD  
19. 107-8716 [1] MANIFOLD-EXHAUST (CROSSOVER)  
20. 9L-2295 [1] BOLT-HIGH TEMPERATURE (3/8-16X1.5-IN)  
21. 7L-6443 [4] BOLT-HIGH TEMPERATURE (3/8-16X2.25-IN)  
 

#M00764970074
 

107-0863: TURBOCHARGER GP

107-0863 TURBOCHARGER GP
S/N 1GZ7044-UP
Type 1
i06812206 M0076497
1070863 TURBOCHARGER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2N-2765 [16] BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN)  
2. 258-5636 CY [4] TURBOCHARGER GP  
3. 2N-2766 [16] LOCKNUT (3/8-16-THD)(HIGH TEMPERATURE)  
4. 121-5736 [4] GASKET (TURBOCHARGER)  
5. 124-5514 [4] COUPLING-EXHAUST  
6. 6L-3005 [4] CLAMP-BAND  
    (EACH INCLUDES)
  8T-0122 [1] NUT-FULL (1/4-28-THD)  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00764970075
 

107-0863: TURBOCHARGER GP

107-0863 TURBOCHARGER GP
S/N 1GZ7044-UP
Type 2
i07140726 M0076497
1070863 TURBOCHARGER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2N-2765 [16] BOLT-HIGH TEMPERATURE (3/8-16X1.75-IN)  
2. 494-7639 CY [4] TURBOCHARGER GP  
3. 2N-2766 [16] LOCKNUT (3/8-16-THD)(HIGH TEMPERATURE)  
4. 121-5736 [4] GASKET (TURBOCHARGER)  
5. 124-5514 [4] COUPLING-EXHAUST  
6. 6L-3005 [4] CLAMP-BAND  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00764970076
 

258-5636: TURBOCHARGER GP

258-5636 TURBOCHARGER GP
S/N 1GZ7044-UP
PART OF 107-0863 TURBOCHARGER GP
i05361187 M0076497
2585636 TURBOCHARGER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 245-8449 [1] COVER (COMPRESSOR)  
2. 4W-9977 [1] CLAMP AS (COMPRESSOR)  
  7M-9918 [1] LOCKNUT (1/4-28-THD)  
3. 259-8426 [1] HOUSING (TURBINE)  
4. 9N-2038 [1] CLAMP AS-TURBINE  
  7M-9918 [1] LOCKNUT (1/4-28-THD)  
5. 289-0375 [1] CARTRIDGE GP-TURBOCHARGER  
  4P-3818 M [3] BOLT (M4X0.7X10-MM)  
  206-8868 [1] SEAL-RING  
  211-2259 [2] RING-PISTON  
  211-2260 [1] COLLAR-THRUST  
  211-2261 [1] BEARING-THRUST  
  211-2264 [1] RING-PISTON  
  156-6964 M [4] BOLT (M8X1.25X30-MM)  
  239-5894 [2] BEARING-JOURNAL  
  461-3728 [3] RING-RETAINING  
  461-3792 [3] WASHER (WEAR)  
  M   METRIC PART
  R   REMANUFACTURED PART MAY BE AVAILABLE
 

#M00764970077
 

494-7639: TURBOCHARGER GP

494-7639 TURBOCHARGER GP
S/N 1GZ7044-UP
PART OF 107-0863 TURBOCHARGER GP
i07090495 M0076497
4947639 TURBOCHARGER GP Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 494-7643 Y [1] CARTRIDGE GP-TURBOCHARGER  
2. 9N-2038 [1] CLAMP AS-TURBINE  
3. 4W-9977 [1] CLAMP AS (COMPRESSOR)  
4. 245-8449 [1] COVER  
5. 259-8426 [1] HOUSING (TURBINE)  
  Y   SEPARATE ILLUSTRATION
 

#M00764970078
 

7W-9741: FILTER GP-FUEL

7W-9741 FILTER GP-FUEL -RH
S/N 1GZ7044-UP
i06812293 M0076497
7W9741 FILTER GP-FUEL Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-6766 [1] PLUG-PIPE  
2. 267-9689 [1] COVER-FILTER HOUSING  
3. 0S-1588 [2] BOLT (3/8-16X1.25-IN)  
4. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
5. 9S-4190 [1] PLUG-O-RING (7/8-14-THD)  
6. 7F-0192 C [2] BOLT (3/8-16X2-IN)  
7. 9S-4182 [5] PLUG (7/16-20-THD)  
8. 6V-5048 [5] SEAL-O-RING  
9. 5D-5957 [2] SEAL-O-RING  
10. 278-1776 [1] HOUSING AS-FUEL FILTER  
11. 1B-7182 C [1] BOLT (5/16-18X1.25-IN)  
12. 9S-4185 [1] PLUG (3/4-16-THD)  
13. 1R-0756 [5] FILTER ELEMENT-FUEL (ADVANCED EFFICIENCY)  
14. 2W-9300 [1] COVER-FILTER HOUSING  
15. 1N-2895 [1] SPRING  
16. 6I-3754 [1] RETAINER-FILTER  
17. 6V-4589 [1] SEAL-O-RING  
18. 2S-5100 [1] VALVE-MANUAL  
19. 6N-4414 [1] COVER-FILTER BASE  
20. 9Y-8389 [1] GASKET (PRIMING PUMP/COVER)  
21. 6V-5049 [1] SEAL-O-RING  
22. 9S-4191 [1] PLUG (9/16-18-THD)  
23. 7B-2742 [1] BOLT (1/4-20X1.25-IN)  
24. 5P-0537 [1] WASHER-HARD (7.2X14.5X2-MM THK)  
25. 8L-2786 [1] SEAL-O-RING  
26. 9M-1974 [1] WASHER-HARD (8.8X16X2-MM THK)  
27. 3B-1915 C [8] BOLT (3/8-16X1.375-IN)  
28. 8M-9024 [8] WASHER-HARD (10.2X22.5X5-MM THK)  
  C   CHANGE FROM PREVIOUS TYPE
 

#M00764970079
 

262-6760: LINES GP-FUEL INJECTION

262-6760 LINES GP-FUEL INJECTION
S/N 1GZ7044-UP
i06812251 M0076497
2626760 LINES GP-FUEL INJECTION Parts scheme 2626760 LINES GP-FUEL INJECTION Parts scheme
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Parts for your PM3512 POWER MODULE:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4P-0692 [16] CLAMP AS  
    (EACH INCLUDES)
  108-1434 [1] GROMMET  
2. 4P-0693 [4] CLAMP AS  
    (EACH INCLUDES)
  108-1434 [2] GROMMET  
3. 6B-6205 [2] SPACER (0.438X0.875X1.281-IN THK)  
4. 6V-4363 [1] ELBOW (SPL)  
5. 7C-7677 [12] TUBE AS  
6. 7C-7678 [12] TUBE AS  
7. 7C-7682 [1] ADAPTER-FUEL MANIFOLD (RH)  
8. 7C-7683 [1] ADAPTER-FUEL MANIFOLD (LH)  
9. 7E-3921 [1] VALVE-CHECK  
10. 7W-2122 [24] CONNECTOR-PORT  
11. 8N-6210 [1] BRACKET-LINE SUPPORT  
12. 8N-6211 [1] PLATE-LINE SUPPORT  
13. 8N-6326 [1] TUBE AS  
14. 8N-6327 [1] TUBE AS  
15. 9N-4053 [1] SPRING  
16. 030-7977 [1] ELBOW  
17. 111-3388 [1] TUBE AS  
18. 111-3389 [1] TUBE AS  
19. 114-5477 [1] PLUNGER-VALVE  
20. 156-9753 Y [1] MANIFOLD GP-FUEL (RH)  
21. 156-9754 Y [1] MANIFOLD GP-FUEL (LH)  
22. 237-2713 [1] TUBE AS  
23. 386-6229 [3] ELBOW AS  
    (EACH INCLUDES)
  250-1497 [1] ELBOW  
  238-5081 [1] SEAL-O-RING  
24. 030-7972 [1] ELBOW  
25. 0L-2070 [5] BOLT (3/8-16X2.25-IN)  
26. 0S-1590 [3] BOLT (3/8-16X2-IN)  
27. 0S-1594 [1] BOLT (3/8-16X1-IN)  
28. 0T-0065 [4] BOLT (3/8-16X3.5-IN)  
29. 1D-4539 [1] BOLT (5/16-18X2.5-IN)  
30. 1D-4541 [1] BOLT (5/16-18X3-IN)  
31. 250-1499 [1] TEE  
32. 2P-7636 [1] CONNECTOR (3/4-16 STR-THD)  
33. 5M-2894 [13] WASHER-HARD (10.2X18.5X2.5-MM THK)  
34. 250-1496 C [1] ELBOW  
35. 5S-0003 [1] NUT (5/16-18-THD)  
36. 238-5081 [6] SEAL-O-RING  
37. 214-7566 [1] SEAL-O-RING  
38. 214-7568 [25] SEAL-O-RING  
39. 7K-3377 [2] PIPE  
40. 7N-6806 [4] SEAL-RECTANGULAR  
41. 238-5080 [1] SEAL-O-RING  
42. 9M-1974 [3] WASHER-HARD (8.8X16X2-MM THK)  
43. 9M-4584 [2] CONNECTOR  
44. 9S-4182 [1] PLUG (7/16-20-THD)  
45. 9S-4191 [1] PLUG (9/16-18-THD)  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New Gasket for the Turbocharger's Water Lines {1052, 1380}
2003/11/01
New Turbocharger Compressor Cover {1052}
2004/09/01
Improved Turbocharger Groups {1052}
2004/11/01
New Oil Drain Tube for the Turbocharger {1052, 1307}
2006/01/30
Operation and Maintenance Manual
Turbocharger - Inspect
3500 Generator Sets
Special Instruction
Installation Instructions for Turbochargers {1052}
Installation Instructions for Turbochargers {1052}
Specifications
Turbocharger Outlet Pressure Sensor
3500B Engines for Caterpillar Built Power Modules
Turbocharger Inlet Pressure Sensor
3500B Engines for Caterpillar Built Power Modules
Turbocharger
3500B Engines for Caterpillar Built Power Modules
Turbocharger
3500B Engines for Caterpillar Built Power Modules
Systems Operation
Turbocharger
3500B and 3500B High Displacement Generator Set Engines
Troubleshooting
MID 036 - CID 0273 - FMI 00 Turbo Outlet Pressure above normal
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0275 - FMI 03 Right Turbo Inlet Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0275 - FMI 04 Right Turbo Inlet Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0275 - FMI 13 Right Turbo Inlet Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0276 - FMI 03 Left Turbo Inlet Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0276 - FMI 04 Left Turbo Inlet Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0273 - FMI 03 Turbo Outlet Pressure open/short to +batt
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0273 - FMI 04 Turbo Outlet Pressure short to ground
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0273 - FMI 13 Turbo Outlet Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines
MID 036 - CID 0276 - FMI 13 Left Turbo Inlet Pressure calibration required
3500B and 3500B High Displacement Generator Set Engines

Caterpillar Parts SIS Catalog PM3512 :

AFTERCOOLER GP-TREATED WATER
107-7196 AFTERCOOLER GP-TREATED WATER
REGULATOR GP-TEMPERATURE
197-9065 REGULATOR GP-TEMPERATURE
PUMP GP-WATER
416-0610 PUMP GP-WATER
PUMP GP-WATER
2W-9729 PUMP GP-WATER
PUMP GP-AUXILIARY WATER
9Y-8175 PUMP GP-AUXILIARY WATER
PUMP GP-AUXILIARY WATER
540-4708 PUMP GP-AUXILIARY WATER
PUMP GP-AUXILIARY WATER
424-3625 PUMP GP-AUXILIARY WATER
PUMP GP-AUXILIARY WATER
424-3625 PUMP GP-AUXILIARY WATER
553-4179 CARTRIDGE GP-TURBOCHARGER
LINES GP-AIR
106-7596 LINES GP-AIR
MANIFOLD GP-EXHAUST
101-1259 MANIFOLD GP-EXHAUST
TURBOCHARGER GP
107-0863 TURBOCHARGER GP
TURBOCHARGER GP
107-0863 TURBOCHARGER GP
TURBOCHARGER GP
258-5636 TURBOCHARGER GP
TURBOCHARGER GP
494-7639 TURBOCHARGER GP
FILTER GP-FUEL
7W-9741 FILTER GP-FUEL

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