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237-3674 COVER GP-FRONT HOUSING S/N LJW1-UP PART OF 347-5835 ENGINE AR-COMPLETE 777D TRUCK


BASIC ENGINE
HOUSING GP-FRONT
HOUSING GP-FLYWHEEL
VALVE MECHANISM GP
CRANKSHAFT GP
CYLINDER BLOCK GP
CYLINDER HEAD GP

TRUCK 777D TRUCK FKR
 C32 Engine Emissions Retrofit Repower FKR00001-UP (MACHINE) POWERED BY Tier II for 777D Truck FKR00001-UP (MACHINE) M0078272 777D FKR   (2006)

BASIC ENGINE

HOUSING GP-FRONT
COVER GP-FRONT HOUSING
237-3674 COVER GP-FRONT HOUSING
GEAR GP-FRONT
355-2286 GEAR GP-FRONT
HOUSING GP-FRONT
238-9862 HOUSING GP-FRONT
 

#M00782720020
 

237-3674: COVER GP-FRONT HOUSING

237-3674 COVER GP-FRONT HOUSING
S/N LJW1-UP
PART OF 347-5835 ENGINE AR-COMPLETE
i06614438 M0078272
2373674 COVER GP-FRONT HOUSING Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1594 [3] BOLT (3/8-16X1-IN)  
2. 9X-6458 [22] WASHER-HARD (10.2X22.5X3-MM THK)  
3. 4P-7820 [1] COVER-ACCESSORY DRIVE  
4. 228-9093 [1] SUPPORT AS  
  7T-1099 [1] LINK  
  8T-3490 M [11] NUT-WELD (M10X1.5-THD)  
5. 234-3441 [2] SUPPORT-HOUSING (LH)  
6. 274-4051 [1] COVER-CAMSHAFT (LH)  
7. 274-4052 [1] COVER-CAMSHAFT (RH)  
8. 239-1139 [2] SEAL  
9. 313-3616 C [1] BRACKET AS  
  1F-0750 [3] NUT-WELD (3/8-16-THD)  
10. 313-3617 C [1] BRACKET AS  
  1F-0750 [3] NUT-WELD (3/8-16-THD)  
11. 0S-1588 [5] BOLT (3/8-16X1.25-IN)  
12. 0S-1590 [4] BOLT (3/8-16X2-IN)  
13. 0S-1619 [6] BOLT (3/8-16X3-IN)  
14. 125-9794 [1] SEAL-O-RING  
15. 2M-1538 [1] STUD-TAPERLOCK (3/8-16X1.6-IN)  
16. 2P-1974 [3] STUD-TAPERLOCK (3/8-16X4.2-IN)  
17. 3K-3256 [1] STUD-TAPERLOCK (3/8-16X1.7-IN)  
18. 5F-4899 [2] BOLT (3/8-16X5.5-IN)  
19. 5M-2894 [5] WASHER-HARD (10.2X18.5X2.5-MM THK)  
20. 9S-8752 [6] NUT-FULL (3/8-16-THD)  
21. 313-3619 C [2] SPACER (12.57X25.4X52.9-MM THK)  
22. 0S-1571 [1] BOLT (3/8-16X1.75-IN)  
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
 

#M00782720021
 

278-9837: COVER GP-REAR HOUSING

278-9837 COVER GP-REAR HOUSING
S/N LJW1-UP
PART OF 347-5835 ENGINE AR-COMPLETE
i06268595 M0078272
2789837 COVER GP-REAR HOUSING Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4N-1114 [1] COVER  
2. 9Y-6089 [1] GASKET  
3. 227-5538 [1] SEAL-O-RING  
4. 234-8937 [1] SEAL-INTEGRAL  
5. 273-8703 [1] COVER  
6. 0S-1566 [3] BOLT (5/8-11X1.5-IN)  
7. 0T-0065 [1] BOLT (3/8-16X3.5-IN)  
8. 1A-2029 [5] BOLT (3/8-16X1.125-IN)  
9. 2P-2772 [1] COVER  
10. 5M-2894 [6] WASHER-HARD (10.2X18.5X2.5-MM THK)  
11. 5P-8247 [3] WASHER-HARD (17X32X3.5-MM THK)  
 

#M00782720022
 

299-6734: COVER GP-VALVE MECHANISM

299-6734 COVER GP-VALVE MECHANISM
S/N LJW1-UP
PART OF 347-5835 ENGINE AR-COMPLETE
i06614443 M0078272
2996734 COVER GP-VALVE MECHANISM Parts scheme 2996734 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 4W-3034 [2] CLAMP-HOSE  
2. 126-0559 [4] BOLT (5/16-18X1.25-IN)  
3. 212-7728 [36] ISOLATOR AS  
4. 345-2010 [2] COVER  
5. 224-7506 [6] SEAL-VALVE COVER  
6. 224-9907 [5] STUD (5/16-18-THD)  
7. 345-2009 [4] COVER  
8. 4W-3027 [2] BREATHER AS (CRANKCASE)  
9. 345-2011 [2] ELBOW  
10. 033-6031 [2] SEAL-O-RING  
11. 5P-8211 [2] SEAL-O-RING  
12. 7X-0440 [31] BOLT (5/16-18X1.75-IN)  
13. 8T-4224 [36] WASHER-HARD (8.8X16X2-MM THK)  
 

#M00782720023
 

224-3250: CRANKSHAFT GP

224-3250 CRANKSHAFT GP
S/N LJW1-UP
PART OF 347-5857 ENGINE AR-CORE
i05278913 M0078272
2243250 CRANKSHAFT GP Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 253-1752 J [2] PLATE-THRUST  
2. 319-7401 Y [1] SEAL GP-CRANKSHAFT (FRONT)  
3. 317-8766 J [7] BEARING-MAIN (STANDARD)  
  4W-5698 AB BEARING-MAIN (0.63-MM US)  
  4W-5699 AB BEARING-MAIN (1.27-MM US)  
  4W-5700 AB BEARING-MAIN (0.63-MM OS)  
  4W-5701 AB BEARING-MAIN (0.63-MM OS, 0.63-MM US)  
4. 384-9908 [1] CRANKSHAFT AS  
4A. 223-9135 [1] GEAR-CRANKSHAFT (99-TEETH)  
4B. 7S-5005 [1] DOWEL  
4C. 4N-0684 [1] DOWEL  
   
    AVAILABLE REPAIR KIT(S):
  243-6718 AJ KIT-CRANKSHAFT BEARING (STANDARD)  
    (INCLUDES A COMPLETE SET OF MAIN BEARINGS & THRUST PLATES)
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  J   KIT MARKED J INCLUDES PART(S) MARKED J
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00782720024
 

348-9904: CYLINDER BLOCK AS

348-9904 CYLINDER BLOCK AS
S/N LJW1-UP
PART OF 348-9906 CYLINDER BLOCK AS
i05282839 M0078272
3489904 CYLINDER BLOCK AS Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3P-1323 [14] BOLT-BEARING CAP (7/8-14X7.75-IN)  
2. 225-5966 [1] SLEEVE  
3. 232-7607 [7] CAP-CRANKSHAFT  
4. 365-4307 [14] BOLT-12 POINT HEAD (M11X1.25X50-MM)  
5. 341-0087 [2] PLUG AS  
    (EACH INCLUDES)
  6V-6609 [1] SEAL-O-RING  
  9S-4185 [1] PLUG (3/4-16-THD)  
6. 4N-0685 [1] BUSHING (1-IN WIDE)  
7. 4N-6658 [1] BUSHING (1.3-IN WIDE)  
9. 9H-1031 [14] WASHER-HARD (24X41.5X6-MM THK)  
 

#M00782720025
 

348-9906: CYLINDER BLOCK AS

348-9906 CYLINDER BLOCK AS
S/N LJW1-UP
PART OF 349-2859 CYLINDER BLOCK GP
i05282836 M0078272
3489906 CYLINDER BLOCK AS Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 9L-5854 [12] BAND-FILLER (130.2-MM ID)  
2. 155-0809 [12] SEAL-LINER  
3. 155-0810 [12] SEAL-LINER  
4. 155-2793 [12] SEAL-LINER  
5. 516-9693 [12] LINER-CYLINDER BLOCK  
6. 348-9904 Y [1] CYLINDER BLOCK AS  
  Y   SEPARATE ILLUSTRATION
 

#M00782720026
 

349-2859: CYLINDER BLOCK GP

349-2859 CYLINDER BLOCK GP
S/N LJW1-UP
PART OF 347-5857 ENGINE AR-CORE
i05282834 M0078272
3492859 CYLINDER BLOCK GP Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 354-8484 [2] GASKET-PLATE  
2. 240-9543 [14] WASHER (12.45X22.35X1.82-MM THK)  
3. 5P-8356 [4] SEAL-O-RING  
4. 4N-1650 [4] DOWEL  
5. 315-9859 [2] PLUG AS  
    (EACH INCLUDES)
  9S-8008 [1] PLUG (1-1/16-12-THD)  
  238-5082 [1] SEAL-O-RING  
6. 225-3100 [2] PLATE-SPACER  
7. 7C-9614 [4] PLUG-TAPERLOCK (1-5/8-12-THD)  
8. 4N-0683 [4] DOWEL  
9. 214-1728 [1] STUD (3/8-16, 1/8-27X3.5-IN)  
10. 6L-4428 [3] STUD-TAPERLOCK (3/8-16X4.01-IN)  
11. 8T-6757 [1] PLUG-PIPE  
12. 348-9906 Y [1] CYLINDER BLOCK AS  
13. 307-2671 [1] PLUG AS  
  9S-8002 [1] PLUG (7/16-20-THD)  
  214-7566 [1] SEAL-O-RING  
14. 3B-0645 [1] PLUG-CUP  
   
  6I-4361 ABFN INSERT-LINER SEAT (0.772-MM THK)  
  9Y-3368 ABFN INSERT-LINER SEAT (0.822-MM THK)  
  6I-4362 ABFN INSERT-LINER SEAT (0.872-MM THK)  
  6I-4363 ABFN INSERT-LINER SEAT (1.555-MM THK)  
  2W-3815 ABFN INSERT-LINER SEAT (1.605-MM THK)  
  6I-4364 ABFN INSERT-LINER SEAT (1.655-MM THK)  
  6I-4365 ABFN INSERT-LINER SEAT (2.66-MM THK)  
  5N-0093 ABFN INSERT-LINER SEAT (2.71-MM THK)  
  6I-4366 ABFN INSERT-LINER SEAT (2.76-MM THK)  
  101-0524 ABFN INSERT-LINER SEAT (5.16-MM THK)  
  101-0523 ABFN INSERT-LINER SEAT (5.21-MM THK)  
  101-0525 ABFN INSERT-LINER SEAT (5.26-MM THK)  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  F   NOT SHOWN
  N   FOR SALVAGE OF DAMAGED LIFTER BORES IN CYLINDER BLOCK REFER TO SEBF8076 IN SISWEB
  Y   SEPARATE ILLUSTRATION
 

#M00782720027
 

396-8374: CYLINDER HEAD AS

396-8374 CYLINDER HEAD AS
S/N LJW1-UP
PART OF 396-8375 CYLINDER HEAD GP
i05282796 M0078272
3968374 CYLINDER HEAD AS Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 122-7375 [24] GUIDE-VALVE (STANDARD)  
  122-0447 AB GUIDE-VALVE (0.51-MM OS)  
  122-8612 AB GUIDE-VALVE (0.13-MM OS)  
2. 216-5582 [7] BUSHING (STANDARD)  
  217-0751 AB BUSHING (0.25-MM OS)  
  217-0752 AB BUSHING (0.762-MM OS)  
  261-3429 AB BUSHING (1.778-MM OS)  
  261-3430 AB BUSHING (1.27-MM OS)  
3. 226-5561 [12] INSERT-VALVE SEAT (EXHAUST)(STANDARD)  
  288-4883 AB INSERT-VALVE SEAT (0.51-MM OS, EXHAUST)  
  AB INSERT-VALVE SEAT (0.76-MM OS, EXHAUST)  
4. 263-4920 [6] SLEEVE-INJECTOR (INLET)  
5. 280-3979 [12] INSERT-VALVE SEAT (INLET)(STANDARD)  
  288-4881 AB INSERT-VALVE SEAT (INLET)(0.51-MM OS)  
  288-4882 AB INSERT-VALVE SEAT (0.76-MM OS, INLET)  
6. 9X-7430 [6] SEAL-O-RING  
7. 166-2904 [12] SEAL-O-RING  
8. 3B-0623 [36] PLUG-CUP  
9. 3B-0645 [2] PLUG-CUP  
10. 8T-6757 [3] PLUG-PIPE  
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
 

#M00782720028
 

339-3585: CYLINDER HEAD GP

339-3585 CYLINDER HEAD GP
S/N LJW1-UP
PART OF 347-5857 ENGINE AR-CORE
i05939640 M0078272
3393585 CYLINDER HEAD GP Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 359-1439 [48] SEAL AS-WATER  
2. 6I-4025 [32] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  5H-1504 [1] WASHER-HARD (20X33.5X5-MM THK)  
  124-1855 [1] BOLT-12 POINT HEAD (3/4-16X7.638-IN)  
3. 106-1792 [24] STUD-TAPERLOCK (3/8-16X4-IN)  
4. 106-5673 [20] FASTENER GP-CYLINDER HEAD  
    (EACH INCLUDES)
  5H-1504 [1] WASHER-HARD (20X33.5X5-MM THK)  
  124-1854 [1] BOLT-12 POINT HEAD (3/4-16X8.5-IN)  
5. 225-3099 [2] GASKET-CYLINDER HEAD  
6. 248-0036 [26] BOLT-WASHER HEAD (3/8-16X6-IN)  
7. 445-8643 [1] PANEL  
8. 396-8375 CY [2] CYLINDER HEAD GP  
9. 183-3407 [10] PLUG AS  
    (EACH INCLUDES)
  214-7568 [1] SEAL-O-RING  
  9S-8004 [1] PLUG (9/16-18-THD)  
10. 353-5126 [4] PLUG AS  
    (EACH INCLUDES)
  6V-6609 [1] SEAL-O-RING  
  9S-8005 [1] PLUG (3/4-16-THD)  
  C   CHANGE FROM PREVIOUS TYPE
  R   REMANUFACTURED PART MAY BE AVAILABLE
  Y   SEPARATE ILLUSTRATION
 

#M00782720029
 

396-8375: CYLINDER HEAD GP

396-8375 CYLINDER HEAD GP
S/N LJW1-UP
PART OF 339-3585 CYLINDER HEAD GP
i06755405 M0078272
3968375 CYLINDER HEAD GP Parts scheme
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Parts for your 777D TRUCK:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 2A-4429 [48] LOCK-RETAINER  
2. 6I-0928 [24] WASHER-SPECIAL  
3. 490-7200 C [12] VALVE-EXHAUST  
4. 211-3122 [24] SPRING-VALVE  
5. 490-7198 C [12] VALVE-INLET  
6. 247-9908 [24] SPRING-VALVE  
7. 396-8374 Y [1] CYLINDER HEAD AS  
8. 163-2478 [24] SEAL-VALVE STEM  
9. 186-2001 [24] ROTOCOIL AS  
  C   CHANGE FROM PREVIOUS TYPE
  Y   SEPARATE ILLUSTRATION
 

Information:

Engine News
New O-Ring Seals Are Used on the Front Housings of 3500 Engines {1151, 1162, 1166, 1206, 1207}
2010/01/18
Technical Information Bulletin
Identifying Oil Leaks on Certain 3500 Mining Machine Engines {1151, 1348}
Identifying Oil Leaks on Certain 3500 Mining Machine Engines {1151, 1348}
Specifications
Housing (Front)
3500B Engines and 776D, 777D, 784C, 785C, 789C, 793C and 793D Off-Highway Truck/Tractors
Reuse And Salvage Guidelines
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Disassembly and Assembly
Front Drive Housing - Remove and Install
3500 and 3500B High Displacement Engines for Caterpillar Built Machines
Housing (Front) - Remove
C27 and C32 Engines for Caterpillar Built Machines
Housing (Front) - Install
C27 and C32 Engines for Caterpillar Built Machines
Service Magazine
New Tooling and Installation Process for Crankshaft Seal on C27 and C32 Engines {0701, 1160, 1161}
New Tooling and Installation Process for Crankshaft Seal on C27 and C32 Engines {0701, 1160, 1161}

Caterpillar Parts SIS Catalog 777D :

COVER GP-CYLINDER BLOCK
129-5229 COVER GP-CYLINDER BLOCK
CAMSHAFT GP
260-9307 CAMSHAFT GP
CAMSHAFT GP
260-9307 CAMSHAFT GP
BELT TIGHTENER GP
380-3120 BELT TIGHTENER GP
BELT TIGHTENER GP
266-2365 BELT TIGHTENER GP
BELT TENSIONER GP
261-4354 BELT TENSIONER GP
BASE GP-VALVE COVER & INJ HARN
226-4927 BASE GP-VALVE COVER & INJ HARN
BASE GP-VALVE COVER & INJ HARN
223-6408 BASE GP-VALVE COVER & INJ HARN
COVER GP-REAR HOUSING
278-9837 COVER GP-REAR HOUSING
COVER GP-VALVE MECHANISM
299-6734 COVER GP-VALVE MECHANISM
CRANKSHAFT GP
224-3250 CRANKSHAFT GP
CYLINDER BLOCK AS
348-9904 CYLINDER BLOCK AS
CYLINDER BLOCK AS
348-9906 CYLINDER BLOCK AS
CYLINDER BLOCK GP
349-2859 CYLINDER BLOCK GP
CYLINDER HEAD AS
396-8374 CYLINDER HEAD AS
CYLINDER HEAD GP
339-3585 CYLINDER HEAD GP

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