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487-1240 ENGINE AR-PRIMARY S/N E5N1-UP 105 BRAKE KW (141 BHP) AT 1500 RPM PART OF 513-4136 GENERAL AR XQP100


ENGINE ARRANGEMENT
ENGINE AR
BASIC ENGINE
CAMSHAFT GP
COUPLING GP
VALVE MECHANISM GP
CRANKSHAFT GP
CYLINDER BLOCK GP

GENERATOR SET XQP100 GENERATOR SET PRD
 XQP100 Generator Set PRD00001-UP POWERED BY C4.4 Engine M0078917 XQP100 PRD   (2016)

ENGINE ARRANGEMENT

ENGINE AR
487-1240 ENGINE AR-PRIMARY
513-4136 GENERAL AR
 

#M00789170001
 

487-1240: ENGINE AR-PRIMARY

487-1240 ENGINE AR-PRIMARY
S/N E5N1-UP
105 BRAKE KW (141 BHP) AT 1500 RPM
PART OF 513-4136 GENERAL AR
i06601067 M0078917
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  467-7654 Y [1] AIR CLEANER GP  
  432-4944 Y [1] ALTERNATOR GP-CHARGING  
  467-7587 Y [1] BREATHER GP  
  470-6153 Y [1] CAMSHAFT GP  
  416-1867 Y [1] CONNECTION GP-WATER  
  415-5535 Y [1] CONTROL GP-ELECTRONIC  
  418-7659 Y [1] COOLER GP-ENGINE OIL  
  415-7105 Y [1] COVER GP-VALVE MECHANISM  
  510-5297 Y [1] CRANKSHAFT GP  
  415-3299 Y [1] CYLINDER BLOCK GP  
  415-5520 Y [1] CYLINDER HEAD GP  
  417-4187 Y [1] DRAIN GP-ENGINE OIL  
  418-7478 Y [1] DRIVE GP-FAN  
  416-9543 Y [1] ELBOW GP-AIR INLET  
  493-5693 Y [1] EXHAUST GP  
  420-0291 Y [1] EXTENSION GP-FAN  
  418-7536 Y [1] FILLER GP-ENGINE OIL  
  416-8716 Y [1] FILM GP (ALTERNATOR)  
  417-4284 Y [1] FILM GP  
  416-1042 Y [1] FILM GP (MOTOR)  
  417-3394 Y [1] FILTER GP-ENGINE OIL  
  453-7163 Y [1] FILTER GP-FUEL  
  447-3881 Y [1] FLYWHEEL GP  
  441-9155 Y [1] GAUGE GP-OIL LEVEL (DIPSTICK)  
  444-9659 Y [1] HOUSING GP-FLYWHEEL  
  467-7637 Y [1] HOUSING GP-FRONT  
  415-5522 Y [1] INJECTOR GP-FUEL  
  415-7948 Y [1] JET GP-PISTON COOLING  
  417-3458 Y [1] LIFTING GP-ENGINE  
  415-7119 Y [1] LINES GP-FUEL  
  416-9552 Y [1] MANIFOLD GP-EXHAUST  
  415-7949 Y [1] MOUNTING GP-CONTROL  
  465-3612 Y [1] MOUNTING GP-ENGINE  
  467-7657 Y [1] MOUNTING GP-RADIATOR  
  423-1280 Y [1] PAN GP-OIL  
  415-5518 Y [1] PISTON & ROD GP  
  417-4286 Y [1] PLUG GP-ENGINE  
  417-3401 Y [1] PLUG GP-FRONT HOUSING  
  417-4190 Y [1] PLUG GP-OIL FILTER MOUNTING  
  467-7586 Y [1] PULLEY GP-ALTERNATOR  
  418-7661 Y [1] PULLEY GP-CRANKSHAFT  
  508-3673 Y [1] PUMP GP-ENGINE OIL  
  415-5523 Y [1] PUMP GP-FUEL INJECTION  
  416-1864 Y [1] PUMP GP-WATER  
  415-5527 Y [1] RAIL GP-FUEL  
  415-7947 Y [1] ROCKER ARM GP  
  425-9760 Y [1] SENSOR GP-ENGINE  
  430-5204 Y [1] SENSOR GP-TEMPERATURE  
  417-3453 Y [1] STARTING AID GP  
  418-7475 Y [1] STARTING MOTOR GP-ELECTRIC  
  467-7639 Y [1] TURBOCHARGER GP  
  492-2945 Y [1] WIRING GP-ENGINE  
  482-8595 [1] ELECTRONICS GP-ENGINE  
  415-9834 [1] PLATE GP-SERIAL NUMBER  
  [1] PLATE-SERIAL NUMBER (ENGINE)  
  [2] RIVET-DRIVE  
  Y   SEPARATE ILLUSTRATION
 

#M00789170002
 

513-4136: GENERAL AR

513-4136 GENERAL AR
S/N PRD1-UP
i06916982 M0078917
  For full view, you need register

Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
  487-1240 Y [1] ENGINE AR-PRIMARY  
  Y   SEPARATE ILLUSTRATION
 

#M00789170003
 

470-6153: CAMSHAFT GP

470-6153 CAMSHAFT GP
S/N E5N1-UP
PART OF 487-1240 ENGINE AR-PRIMARY
i06606710 M0078917
4706153 CAMSHAFT GP Parts scheme
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 278-5126 [8] PUSHROD  
2. 315-3384 [8] TAPPET  
3. 364-0470 [1] CAMSHAFT AS  
3A. 067-6135 [1] KEY-WOODRUFF  
 

#M00789170004
 

351-6562: COUPLING GP-GENERATOR

351-6562 COUPLING GP-GENERATOR
S/N PRD1-UP
AN ATTACHMENT
i05984313 M0078917
3516562 COUPLING GP-GENERATOR Parts scheme
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6F-7030 [8] BOLT (3/8-24X1-IN)  
2. 6V-3822 M [12] BOLT (M10X1.5X35-MM)  
3. 6V-5839 [20] WASHER (11X21X2.5-MM THK)  
  M   METRIC PART
 

#M00789170005
 

415-7105: COVER GP-VALVE MECHANISM

415-7105 COVER GP-VALVE MECHANISM
S/N E5N1-UP
PART OF 487-1240 ENGINE AR-PRIMARY
i06604371 M0078917
4157105 COVER GP-VALVE MECHANISM Parts scheme
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 101-3895 M [7] BOLT (M8X1.25X35-MM)(S)  
2. 103-5705 M [4] BOLT (M8X1.25X110-MM)  
3. 392-9458 [1] COVER GP-VALVE MECHANISM  
3A. 195-9245 M [3] SCREW (M4X0.7X10-MM)  
3B. 380-9615 [1] BREATHER (VALVE MECHANISM)  
3C. 392-9471 [1] SEAL  
4. 392-9472 [1] GASKET (VALVE COVER)  
5. 455-6923 [1] COVER-BASE  
6. 6I-0217 M [10] BOLT (M8X1.25X20-MM)  
  M   METRIC PART
 

#M00789170006
 

510-5297: CRANKSHAFT GP

510-5297 CRANKSHAFT GP
S/N E5N1-UP
PART OF 487-1240 ENGINE AR-PRIMARY
Type 1
i07016214 M0078917
5105297 CRANKSHAFT GP Parts scheme
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. [2] PLATE-THRUST (STANDARD)(UPPER)  
2. [2] PLATE-THRUST (STANDARD)(LOWER)  
3. 067-6135 [1] KEY-WOODRUFF  
4. 276-7394 M [3] SCREW (M6X1XX12-MM)  
5. 339-8780 [1] DOWEL  
6. 341-4028 [1] RING-TIMING  
7. 448-2620 [1] CRANKSHAFT AS  
8. 216-8314 [1] GEAR-CRANKSHAFT (34-TEETH)  
9. CN [5] BEARING  
10. CN [1] BEARING  
11. C [4] BEARING  
   
    AVAILABLE REPAIR KIT(S):
  518-5437 CN [1] KIT-BEARING (CRANKSHAFT)  
    (INCLUDES BEARINGS)
  518-5440 AB KIT-BEARING (0.254-MM US)(0.254-MM US)  
    (INCLUDES BEARINGS)
  518-5441 AB KIT-BEARING (0.508-MM US)(0.50-MM US)  
    (INCLUDES BEARINGS)
  518-5885 AB KIT-BEARING (0.762-MM US)(0.75-MM US)  
    (INCLUDES BEARINGS)
  518-5891 C [1] KIT-WASHER (STANDARD)(CRANKSHAFT)  
    (INCLUDES THRUST WASHERS)
  518-5892 AB KIT-WASHER (0.191-MM US)  
    (INCLUDES THRUST WASHERS)
  518-5893 AB KIT-WASHER (STANDARD, 0.191-MM US)  
    (INCLUDES THRUST WASHERS)
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  M   METRIC PART
  N   KIT MARKED N SERVICES PART(S) MARKED N
 

#M00789170007
 

510-5297: CRANKSHAFT GP

510-5297 CRANKSHAFT GP
S/N E5N1-UP
PART OF 487-1240 ENGINE AR-PRIMARY
Type 2
i07143175 M0078917
5105297 CRANKSHAFT GP Parts scheme
  For full view, you need register

Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. CJ [2] PLATE-THRUST (STANDARD)(UPPER)  
2. CJ [2] PLATE-THRUST (STANDARD)(LOWER)  
3. 067-6135 [1] KEY-WOODRUFF  
4. 276-7394 M [3] SCREW (M6X1XX12-MM)  
5. 339-8780 [1] DOWEL  
6. 341-4028 [1] RING-TIMING  
7. 448-2620 [1] CRANKSHAFT AS  
8. 216-8314 [1] GEAR-CRANKSHAFT (34-TEETH)  
9. N [5] BEARING  
10. N [1] BEARING  
11. [4] BEARING  
   
    AVAILABLE REPAIR KIT(S):
  518-5437 N [1] KIT-BEARING (CRANKSHAFT)  
    (INCLUDES BEARINGS)
  518-5440 AB KIT-BEARING (0.254-MM US)(0.254-MM US)  
    (INCLUDES BEARINGS)
  518-5441 AB KIT-BEARING (0.508-MM US)(0.50-MM US)  
    (INCLUDES BEARINGS)
  518-5885 AB KIT-BEARING (0.762-MM US)(0.75-MM US)  
    (INCLUDES BEARINGS)
  518-5891 J [1] KIT-WASHER (STANDARD)(CRANKSHAFT)  
    (INCLUDES THRUST WASHERS)
  518-5892 AB KIT-WASHER (0.191-MM US)  
    (INCLUDES THRUST WASHERS)
  518-5893 AB KIT-WASHER (STANDARD, 0.191-MM US)  
    (INCLUDES THRUST WASHERS)
  A   NOT PART OF THIS GROUP
  B   USE AS REQUIRED
  C   CHANGE FROM PREVIOUS TYPE
  J   KIT MARKED J SERVICES PART(S) MARKED J
  M   METRIC PART
  N   KIT MARKED N SERVICES PART(S) MARKED N
 

#M00789170008
 

415-3299: CYLINDER BLOCK GP

415-3299 CYLINDER BLOCK GP
S/N E5N1-UP
PART OF 487-1240 ENGINE AR-PRIMARY
i06604358 M0078917
4153299 CYLINDER BLOCK GP Parts scheme
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Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 209-9219 M [10] BOLT (M8X1.25X16-MM)  
2. 232-7449 [1] HOUSING AS  
3. 451-7736 Y [1] CYLINDER BLOCK GP  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00789170009
 

451-7736: CYLINDER BLOCK GP

451-7736 CYLINDER BLOCK GP
S/N E5N1-UP
PART OF 415-3299 CYLINDER BLOCK GP
i06889642 M0078917
4517736 CYLINDER BLOCK GP Parts scheme
  For full view, you need register

Parts for your XQP100 GENERATOR SET:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 035-8068 [10] BOLT (5/8-18X3.75-IN)  
2. 067-6006 [1] PLUG (CYLINDER BLOCK)  
3. 067-6043 [1] PLUG-SIDE  
4. 185-0884 [2] DOWEL  
5. 225-8858 [2] PLUG  
6. 232-7596 [1] PLUG  
7. 232-7597 [2] PLUG  
8. 232-7599 [1] PLUG  
9. 366-8853 [1] BEARING  
10. 067-6002 [10] DOWEL  
   
    PARTS SHOWN IN GRAPHIC(S) WITHOUT A REFERENCE NUMBER ARE NOT SERVICED SEPARATELY
 

Information:

Special Instruction
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin

Caterpillar Parts SIS Catalog XQP100 :

513-4136 GENERAL AR
CAMSHAFT GP
470-6153 CAMSHAFT GP
COUPLING GP-GENERATOR
351-6562 COUPLING GP-GENERATOR
COVER GP-VALVE MECHANISM
415-7105 COVER GP-VALVE MECHANISM
CRANKSHAFT GP
510-5297 CRANKSHAFT GP
CRANKSHAFT GP
510-5297 CRANKSHAFT GP
CYLINDER BLOCK GP
415-3299 CYLINDER BLOCK GP
CYLINDER BLOCK GP
451-7736 CYLINDER BLOCK GP
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