508-8051 MODULE AR-ENGINE & CEM S/N ESE1-UP PART OF 496-4982 INSTALLATION AR-ENGINE AN ATTACHMENT PM825

AIR INLET AND EXHAUST SYSTEM

EXHAUST GP

0. 508-8051 MODULE AR-

BASIC ENGINE

ENGINE BRAKE GP

1. 330-1916 ACTUATOR A
2. 345-9232 ACTUATOR G

ADAPTER GP-AUXILIARY DRIVE

3. 361-8242 ADAPTER GP

AIR COMPRESSOR GP

4. 360-4139 AIR COMPRE
5. 360-4139 AIR COMPRE
6. 385-0944 AIR COMPRE

VALVE MECHANISM GP

7. 327-5385 BASE GP-VA

SERPENTINE/V-BELTS

8. 357-2891 BELT GP-SE

CAMSHAFT GP

9. 349-2520 CAMSHAFT G
0. INFORMATION

COLD PLANER PM825 COLD PLANER ESE
PM825 Cold Planer ESE00001-UP (MACHINE) POWERED BY C18 Engine M0085579 PM825 ESE (2017)

AIR INLET AND EXHAUST SYSTEM

EXHAUST GP

508-8051 MODULE AR-ENGINE & CEM

436-9146 COOLER & MTG GP-EXHAUST (NRS)

490-5563 COOLER & MTG GP-EXHAUST (NRS)

496-4995 EXHAUST GP-FLEXIBLE

#M00855790010

508-8051: MODULE AR-ENGINE & CEM

MODULE AR-ENGINE & CEM

508-8051 MODULE AR-ENGINE & CEM
S/N ESE1-UP
PART OF 496-4982 INSTALLATION AR-ENGINE
AN ATTACHMENT

i07152713 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Part No	Qty	Parts name
489-9808 Y	[1]	ENGINE AR-COMPLETE
501-3942 Y	[1]	LINES GP-EXHAUST
456-5139 Y	[1]	MODULE AR-CLEAN EMISSIONS
R		REMANUFACTURED PART MAY BE AVAILABLE
Y		SEPARATE ILLUSTRATION

#M00855790011

330-1916: ACTUATOR AS-VALVE

ACTUATOR AS-VALVE

330-1916 ACTUATOR AS-VALVE
S/N RDY145-UP
PART OF 345-9232 ACTUATOR GP-VALVE
AN ATTACHMENT

i07489478 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	304-6615	[2]	ACCUMULATOR AS
			(EACH INCLUDES)
	228-7103	[1]	SEAL-O-RING
2.	230-9449	[2]	NUT-JAM (9/16-20-THD)
3.	264-8153	[2]	PLUG-ORIFICE
4.	220-0684	[8]	SCREW-MACHINE (M3X0.5X40.3-MM)

			AVAILABLE REPAIR KIT(S):
	316-4418 ABY	[1]	KIT-REPAIR (VARIABLE VALVE ACTUATOR)
			(INCLUDES OPTIONAL COMPONENTS, SCREWS & ACTUATOR VALVE GROUPS)
	A		NOT PART OF THIS GROUP
	B		USE AS REQUIRED
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#M00855790012

345-9232: ACTUATOR GP-VALVE

ACTUATOR GP-VALVE

345-9232 ACTUATOR GP-VALVE
S/N RDY1-UP
PROVIDES AN ACTUATOR GP WITH VARIABLE VALVE ACTUATOR FOR TIER IV
PART OF 489-9808 ENGINE AR-COMPLETE
FOR USE WITH ENGINES THAT REQUIRE VARIABLE VALVE ACTUATOR ONLY
CANNOT BE USED WITH ENGINES THAT REQUIRE CAT BRAKE
AN ATTACHMENT

i07489477 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	234-9505	[3]	SUPPORT
2.	234-9508	[3]	BOLT (1/2-13X5.65-IN)
3.	282-3731	[6]	SPACER AS
			(EACH INCLUDES)
	294-3075	[1]	STUD-TAPERLOCK (3/8-16X1.79-IN)
	294-3076	[1]	STUD-TAPERLOCK (3/8-16X3.1-IN)
4.	304-9553	[9]	STUD (1/2-12X166.5-MM)
5.	330-1916 Y	[3]	ACTUATOR AS-VALVE
6.	235-1088	[6]	NUT (3/8-16-THD)
7.	235-1089	[12]	NUT-FLANGE (1/2-13-THD)
8.	8T-7062	[3]	STUD-TAPERLOCK (1/2-13X55, 1/2-13X21-MM)
	R		REMANUFACTURED PART MAY BE AVAILABLE
	Y		SEPARATE ILLUSTRATION

#M00855790013

361-8242: ADAPTER GP-AUXILIARY DRIVE

ADAPTER GP-AUXILIARY DRIVE

361-8242 ADAPTER GP-AUXILIARY DRIVE
S/N RDY1-UP
PART OF 366-0234 DRIVE GP-PUMP
AN ATTACHMENT

i06258751 M0085579

3618242 ADAPTER GP-AUXILIARY DRIVE Parts scheme

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	133-9906	[1]	ADAPTER
2.	361-8241	[1]	GEAR (30-TEETH)
3.	1B-3867	[2]	BALL BEARING
4.	1H-8647	[1]	RING-SNAP
5.	4F-7957	[3]	BOLT (1/4-20X0.875-IN)
6.	9X-2038	[3]	WASHER (7X19X2-MM THK)

#M00855790014

360-4139: AIR COMPRESSOR GP

AIR COMPRESSOR GP

360-4139 AIR COMPRESSOR GP
S/N RDY1-UP
PROVIDES AN AIR COMPRESSOR GP WITH A BA-921 CRH AIR COMPRESSOR (2.8 BASE MODULE GEAR). REQUIRES NATURALLY ASPIRATE AIR SUPPLY LINE ONLY
PART OF 489-9808 ENGINE AR-COMPLETE
Type 1
AN ATTACHMENT

i06599036 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	223-3505	[1]	SEAL
2.	444-3535 C	[1]	BRACKET AS
	1F-0750	[1]	NUT-WELD (3/8-16-THD)
3.	385-0944 Y	[1]	AIR COMPRESSOR GP
4.	165-3931 C	[2]	BOLT (3/8-16X1.75-IN)
5.	6V-5842 CM	[2]	BOLT (M10X1.5X40-MM)
6.	437-9937 C	[2]	SPACER (10.2X25.4X18-MM THK)
7.	1F-7958	[3]	NUT-FULL (1/2-13-THD)
8.	198-4766 C	[2]	WASHER-HARD (11X25X10-MM THK)
9.	5P-8245	[3]	WASHER-HARD (13.5X25.5X3-MM THK)
	C		CHANGE FROM PREVIOUS TYPE
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#M00855790015

360-4139: AIR COMPRESSOR GP

AIR COMPRESSOR GP

i06258412 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	223-3505	[1]	SEAL
2.	351-7085	[1]	BRACKET AS
	1F-0750	[1]	NUT-WELD (3/8-16-THD)
3.	385-0944 Y	[1]	AIR COMPRESSOR GP
4.	0S-1588	[2]	BOLT (3/8-16X1.25-IN)
5.	6V-1820 M	[2]	BOLT (M10X1.5X30-MM)
6.	9X-6458	[2]	WASHER-HARD (10.2X22.5X3-MM THK)
7.	1F-7958	[3]	NUT-FULL (1/2-13-THD)
8.	3E-4353	[2]	WASHER-HARD (11X25X3-MM THK)
9.	5P-8245	[3]	WASHER-HARD (13.5X25.5X3-MM THK)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#M00855790016

385-0944: AIR COMPRESSOR GP

AIR COMPRESSOR GP

385-0944 AIR COMPRESSOR GP
S/N RDY1-UP
PART OF 360-4139 AIR COMPRESSOR GP
FOR USE WITH 2.8 BASE MODULE GROUP
AN ATTACHMENT

i06258759 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	9M-1974	[6]	WASHER-HARD (8.8X16X2-MM THK)
2.	138-9057	[1]	VALVE (PRESSURE RELIEF)
3.	099-2374 M	[2]	BOLT-SOCKET HEAD (M5X0.8X12-MM)
4.	6V-5221 M	[6]	BOLT (M8X1.25X80-MM)
5.	8T-0267 M	[4]	BOLT-SOCKET HEAD (M6X1X12-MM)

			AVAILABLE REPAIR KIT(S):
	260-6823	[1]	KIT-GASKET
			(INCLUDES END COVER O-RING, CRANKCASE COVER GASKET, REAR COVER GASKET, & INSTRUCTION SHEET)
	335-6328	[1]	KIT-UNLOADER (AIR COMPRESSOR)
			(INCLUDES RETURN SPRING, GASKET, BALANCE PISTON, O-RING, ESS PISTON AS, & LUBRICANT)
	351-7080	[1]	KIT-GASKET (AIR COMPRESSOR)
			(INCLUDES INLET REED VALVE GASKET & CYLINDER HEAD GASKETS)
	M		METRIC PART

#M00855790017

327-5385: BASE GP-VALVE COVER & INJ HARN

BASE GP-VALVE COVER & INJ HARN

327-5385 BASE GP-VALVE COVER & INJ HARN
S/N RDY1-UP
TIER IV
PART OF 491-8067 ENGINE AR-CORE
FOR USE WITH APPLICATIONS THAT REQUIRE VVA
AN ATTACHMENT

i06846179 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Part No	Qty	Parts name
358-8899	[1]	BASE-VALVE COVER
9L-8925	[7]	BOLT (5/16-18X1.25-IN)
122-1472	[8]	BOLT (5/16-18X2.36-IN)
309-5131	[1]	PLUG AS
9S-8006	[1]	PLUG (7/8-14-THD)
238-5081	[1]	SEAL-O-RING
315-9841	[4]	PLUG AS
		(EACH INCLUDES)
9S-8007	[1]	PLUG
238-5079	[1]	SEAL-O-RING
272-0390	[1]	SEAL
6V-5759	[3]	SEAL-O-RING

#M00855790018

357-2891: BELT GP-SERPENTINE

BELT GP-SERPENTINE

357-2891 BELT GP-SERPENTINE
S/N RDY1-UP
PROVIDES A 8-RIB POLY-VEE BELT THAT HAS AN EFFECTIVE LENGTH OF 1760-MM
PART OF 489-9808 ENGINE AR-COMPLETE
AN ATTACHMENT

i06258416 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name	Comments
	357-2890	[1]	BELT-SERPENTINE

#M00855790019

349-2520: CAMSHAFT GP

CAMSHAFT GP

349-2520 CAMSHAFT GP
S/N RDY1-UP
PART OF 491-8067 ENGINE AR-CORE
AN ATTACHMENT

i06846184 M0085579

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Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Part No	Qty	Parts name
349-1522	[1]	CAMSHAFT
102-9089	[1]	COVER
119-0036	[3]	SCREW-FLAT HEAD (5/16-18X0.875-IN)
6V-1197	[1]	SEAL-O-RING
R		REMANUFACTURED PART MAY BE AVAILABLE

Information:

AIR INLET AND EXHAUST SYSTEM

EXHAUST GP

Special Instruction

Diesel Particulate Filter Monitoring System {108F, 7490}
Diesel Particulate Filter Monitoring System {108F, 7490}

Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}
Caterpillar DPF Installation and Operation Guide for Diesel Engines - California Only {1000, 1091}

Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}
Generation 3 DPFdm Diagnostic Module Installation Manual - California Only {1000, 1091, 7490}

Specifications

Variable Valve Actuator Oil Diverter Valve
C13, C15, and C18 Tier 4 Final Engines

Diesel Particulate Filter
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator Oil Diverter Valve
C13, C15, and C18 Tier 4 Final Engines

Diesel Particulate Filter
C13, C15, and C18 Tier 4 Final Engines

Variable Valve Actuator Oil Diverter Valve
C13, C15, and C18 Tier 4 Final Engines

Systems Operation

Clean Emissions Module
C15 and C18 Tier 4 Final Engines

Testing and Adjusting

Exhaust Cooler (NRS) - Clean
C15 and C18 Tier 4 Final Engines

Exhaust Cooler (NRS) - Test
C15 and C18 Tier 4 Final Engines

Troubleshooting

NRS Exhaust Gas Temperature Is High
C13, C15, and C18 Tier 4 Final Engines

NOx Reduction System (NRS) - Test
C13, C15, and C18 Tier 4 Final Engines

Caterpillar Parts SIS Catalog PM825 :

496-4984 INSTALLATION AR-ENGINE

496-4982 INSTALLATION AR-ENGINE

491-8067 ENGINE AR-CORE

489-9808 ENGINE AR-COMPLETE

489-9810 ENGINE AR

563-7973 DISTRIBUTION AR

556-9067 DISTRIBUTION AR

518-4824 COMMON AR

330-1916 ACTUATOR AS-VALVE

345-9232 ACTUATOR GP-VALVE

361-8242 ADAPTER GP-AUXILIARY DRIVE

360-4139 AIR COMPRESSOR GP

385-0944 AIR COMPRESSOR GP

327-5385 BASE GP-VALVE COVER & INJ HARN

357-2891 BELT GP-SERPENTINE