383-6721 CYLINDER & MTG GP-TENSIONER S/N ESE1-UP 40-MM (1.57-IN) BORE X 120-MM (4.72-IN) STROKE PART OF 505-4574 HYDRAULIC AR-AUXILIARY PM825

HYDRAULIC SYSTEM

CYLINDER GP

0. 383-6721 CYLINDER &
1. 383-4181 CYLINDER G
2. 383-4184 CYLINDER G
3. 390-5232 CYLINDER G
4. 481-7155 CYLINDER G
5. 481-7156 CYLINDER G

DRIVE GP

6. 366-0234 DRIVE GP-P
7. 496-5086 DRIVE GP-P
8. 496-5087 DRIVE GP-P

FILTER GP

9. 376-1286 FILTER GP-
0. INFORMATION

COLD PLANER PM825 COLD PLANER ESE
PM825 Cold Planer ESE00001-UP (MACHINE) POWERED BY C18 Engine M0085579 PM825 ESE (2017)

HYDRAULIC SYSTEM

CYLINDER GP

374-1314 CYLINDER & MTG GP-MOLDBOARD

374-1320 CYLINDER & MTG GP-TENSIONER

383-6721 CYLINDER & MTG GP-TENSIONER

383-4181 CYLINDER GP-HYDRAULIC

383-4184 CYLINDER GP-HYDRAULIC

390-5232 CYLINDER GP-HYDRAULIC

#M00855790360

383-6721: CYLINDER & MTG GP-TENSIONER

CYLINDER & MTG GP-TENSIONER

383-6721 CYLINDER & MTG GP-TENSIONER
S/N ESE1-UP
40-MM (1.57-IN) BORE X 120-MM (4.72-IN) STROKE
PART OF 505-4574 HYDRAULIC AR-AUXILIARY

i06216687 M0085579

3836721 CYLINDER & MTG GP-TENSIONER Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	351-5130 J	[1]	CYLINDER GP-HYDRAULIC
2.	148-8353	[2]	ELBOW AS
			(EACH INCLUDES)
	3J-1907	[1]	SEAL-O-RING
	6V-8397	[1]	SEAL-O-RING
	6V-9001	[1]	ELBOW
3.	170-4735	[2]	RING-RETAINING
4.	9X-8257	[2]	WASHER (17.5X30X3.5-MM THK)

			AVAILABLE REPAIR KIT(S):
	360-1681 J	[1]	KIT-SEAL
			(INCLUDES MERKELS, O-RINGS & WIPER)
	J		KIT MARKED J SERVICES PART(S) MARKED J

#M00855790361

383-4181: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

383-4181 CYLINDER GP-HYDRAULIC
S/N ESE1-UP
120-MM (4.72-IN) BORE X 47.5-MM (1.87-IN) STROKE
PART OF 374-1319 CYLINDER & MTG GP-STEERING

i06281535 M0085579

3834181 CYLINDER GP-HYDRAULIC Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	439-0578 M	[3]	BOLT (M4X0.7X8-MM)
2.	2Y-5788	[1]	ROD
3.	384-3765	[1]	SENSOR GP-POSITION (STEERING)
	118-8586	[1]	SEAL-O-RING
	420-5767	[1]	RING-BACKUP
4.	266-3231 M	[1]	SETSCREW-SOCKET (M8X1.25X10-MM)
5.	217-3311	[1]	MAGNET (RING)

			AVAILABLE REPAIR KIT(S):
	477-9766	[1]	KIT-SEAL
			(INCLUDES PARTS MARKED 'J' IN GRAPHIC)
	M		METRIC PART

#M00855790362

383-4184: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

383-4184 CYLINDER GP-HYDRAULIC
S/N ESE1-UP
120-MM(4.72-IN) BORE X 708-MM(27-87-IN) STROKE
PART OF 374-1313 CYLINDER & MTG GP-HYDRAULIC

i06749553 M0085579

3834184 CYLINDER GP-HYDRAULIC Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-7329 M	[4]	BOLT (M8X1.25X55-MM)
2.	221-4234	[4]	WASHER (10X13X1-MM THK)
3.	439-0578 M	[3]	BOLT (M4X0.7X8-MM)
4.	217-3311	[1]	MAGNET (RING)
5.	384-3767	[1]	SENSOR GP-POSITION (LINEAR)

			AVAILABLE REPAIR KIT(S):
	477-9768	[1]	KIT-SEAL
			(INCLUDES SEAL-ROD, SEAL-PISTON, SCRAPER, O-RING SEALS, RING GUIDE & BACKUP-RING)
	M		METRIC PART

#M00855790363

390-5232: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

390-5232 CYLINDER GP-HYDRAULIC
S/N ESE1-UP
40-MM (1.57-IN) BORE X 400-MM (15.74-IN) STROKE
PART OF 395-0817 CYLINDER & MTG GP-AUGER
AN ATTACHMENT

i06280467 M0085579

3905232 CYLINDER GP-HYDRAULIC Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	3G-0785	[1]	BALL
2.	439-0578 M	[4]	BOLT (M4X0.7X8-MM)
3.	487-1193	[1]	SENSOR-POSITION
4.	266-3231 M	[1]	SETSCREW-SOCKET (M8X1.25X10-MM)

			AVAILABLE REPAIR KIT(S):
	477-9765	[1]	KIT-SEAL
			(INCLUDES PARTS MARKED 'J' IN THE GRAPHICS)
	M		METRIC PART

#M00855790364

481-7155: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

481-7155 CYLINDER GP-HYDRAULIC
S/N ESE1-UP
60-MM(2.36-IN) BORE X 510-MM(20-18-IN) STROKE
PART OF 394-2503 CYLINDER & MTG GP-AUGER
AN ATTACHMENT

i06749547 M0085579

4817155 CYLINDER GP-HYDRAULIC Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	198-6561 M	[1]	SETSCREW (M5X0.8X8-MM)
2.	439-0578 M	[3]	BOLT (M4X0.7X8-MM)
3.	487-4406	[1]	KIT-SEAL
	4J-0526	[1]	SEAL-O-RING
	8T-7000	[1]	SEAL
	096-6100	[1]	SEAL-O-RING
			(ALSO INCLUDES PARTS MARKED 'J' IN THE GRAPHIC)
4.	419-3871	[1]	SENSOR GP-POSITION (LINEAR)
	420-5767	[1]	RING-BACKUP
	118-8586		SEAL-O-RING
5.	217-3311	[1]	MAGNET (RING)
			(INCLUDING PARTS MARKED "J" IN GRAPHIC)
	M		METRIC PART

#M00855790365

481-7156: CYLINDER GP-HYDRAULIC

CYLINDER GP-HYDRAULIC

481-7156 CYLINDER GP-HYDRAULIC
S/N ESE1-UP
PART OF 394-2503 CYLINDER & MTG GP-AUGER
AN ATTACHMENT

i07376390 M0085579

4817156 CYLINDER GP-HYDRAULIC Parts scheme

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	198-6561 M	[1]	SETSCREW (M5X0.8X8-MM)
2.	439-0578 M	[3]	BOLT (M4X0.7X8-MM)
3.	435-3388	[1]	RECEPTACLE AS
4.	390-1864	[1]	SENSOR GP-POSITION (HYDRAULIC)
	118-8586	[1]	SEAL-O-RING
	420-5767	[1]	RING-BACKUP
5.	217-3311	[1]	MAGNET (RING)

			AVAILABLE REPAIR KIT(S):
	487-4406	[1]	KIT-SEAL
			(INCLUDES O-RING SEALS, ROD SEAL, PISTON SEAL, & SCRAPER)
	M		METRIC PART

#M00855790366

366-0234: DRIVE GP-PUMP

DRIVE GP-PUMP

366-0234 DRIVE GP-PUMP
S/N RDY1-UP
PART OF 489-9808 ENGINE AR-COMPLETE
AN ATTACHMENT

i06258509 M0085579

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	0S-1590	[3]	BOLT (3/8-16X2-IN)
2.	8T-9527	[1]	SEAL-O-RING
3.	361-8242 Y	[1]	ADAPTER GP-AUXILIARY DRIVE
4.	5M-2894	[4]	WASHER-HARD (10.2X18.5X2.5-MM THK)
5.	9S-8752	[1]	NUT-FULL (3/8-16-THD)
	Y		SEPARATE ILLUSTRATION

#M00855790367

496-5086: DRIVE GP-PUMP

DRIVE GP-PUMP

496-5086 DRIVE GP-PUMP
S/N ESE1-UP
PART OF 496-4980 MOUNTING GP-DRIVE AXLE

i07152695 M0085579

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	8T-6466 M	[10]	BOLT (M10X1.5X60-MM)
2.	496-5121	[1]	BRACKET
3.	496-5087 Y	[1]	DRIVE GP-PUMP
4.	496-5088 Y	[1]	CLUTCH GP
5.	496-5089 Y	[1]	COUPLING GP-TORSIONAL
6.	496-5090	[1]	SHEAVE
7.	099-0169 M	[10]	BOLT (M16X2X55-MM)
8.	8T-5035 M	[2]	BOLT (M10X1.5X65-MM)
	M		METRIC PART
	Y		SEPARATE ILLUSTRATION

#M00855790368

496-5087: DRIVE GP-PUMP

DRIVE GP-PUMP

496-5087 DRIVE GP-PUMP
S/N ESE1-UP
PART OF 496-5086 DRIVE GP-PUMP

i07155230 M0085579

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	482-0753	[1]	FITTING
2.	474-9213	[1]	TUBE
3.	6V-5330	[2]	RING-RETAINING
4.	480-2989	[1]	ADAPTER-ELBOW
5.	6V-5325	[2]	SEAL-O-RING
6.	519-6701	[1]	PUMP GP-GEAR
7.	480-2988	[1]	ELBOW AS
	5W-1640	[1]	NUT
	471-7083	[1]	FERRULE
8.	474-9214	[1]	TUBE
9.	474-9219	[1]	ADAPTER-TEE
10.	474-9215	[2]	TUBE
11.	474-9218	[2]	ADAPTER-ELBOW
12.	474-9220	[2]	ADAPTER AS
13.	474-9204	[1]	COUPLING
14.	525-8790	[1]	GEAR (41-TEETH)
15.	474-9210	[1]	COUPLING
16.	474-9212	[2]	SEAL
17.	525-8789	[1]	BUSHING
18.	525-8792	[1]	SHAFT
19.	474-9205	[1]	COUPLING
20.	525-8791	[1]	GEAR (41-TEETH)
21.	485-2559	[1]	GAUGE GP-OIL LEVEL (DIPSTICK)
	485-2557	[1]	GAUGE-OIL LEVEL (DIPSTICK)
22.	525-8793	[1]	COUPLING
23.	527-8114	[4]	BALL BEARING
24.	8M-2031	[6]	BALL BEARING
25.	525-8800	[1]	BUSHING
26.	352-4409	[8]	RING-RETAINING (INTERNAL)
27.	110-2457	[1]	PIN-SPRING
28.	533-3511	[1]	ELBOW AS
	5W-1643	[1]	NUT
	5W-1656	[1]	SLEEVE
29.	198-7811	[1]	DOWEL
30.	095-0705 M	[23]	BOLT-SOCKET HEAD (M16X2X100-MM)
	M		METRIC PART

#M00855790369

376-1286: FILTER GP-OIL

FILTER GP-OIL

376-1286 FILTER GP-OIL -HYDRAULIC TANK RETURN
S/N ESE1-UP
PART OF 511-0765 TANK GP-HYDRAULIC

i06216650 M0085579

For full view, you need register

Parts for your PM825 COLD PLANER:

CATERPILLAR SIS

Pos.	Part No	Qty	Parts name
1.	376-1288	[1]	FILTER ELEMENT-OIL
2.	378-1147	[1]	COVER
3.	378-1148	[1]	VALVE-BYPASS
4.	378-1149	[1]	HOUSING AS-OIL FILTER
5.	378-1150	[1]	FLANGE
6.	378-1491	[1]	GASKET
7.	5K-1787	[1]	SEAL-O-RING
8.	9X-6032 M	[3]	BOLT-SOCKET HEAD (M10X1.5X30-MM)
	M		METRIC PART

Information:

HYDRAULIC SYSTEM

CYLINDER GP

Operation and Maintenance Manual

Belt Tensioner (Rotor Drive) Idler and Cylinder Ends - Lubricate
PM820, PM822, and PM825 Cold Planer

Special Instruction

Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}

Specifications

Hydraulic Cylinder (Conveyor Swing)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Steering)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Steering Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Conveyor Lift)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Hood Tilt)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Hydraulic Cylinder - Lines
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems

Systems Operation

Hydraulic Cylinder
PM620, PM622, PM820, PM822 and PM825 Cold Planer Machine System

Reuse And Salvage Guidelines

Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}

Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}

Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}

Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}

Contamination Control Guidelines

Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}

Applied Failure Analysis

Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}

Bench Test Procedures

Disassembly and Assembly

Hydraulic Cylinder (Front Toe) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rear Toe) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Front Steering) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rear Steering) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Conveyor Swing) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Conveyor Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Left Rear Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Right Front Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Right Rear Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Moldboard Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder - Remove and Install - Left Antislab
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder - Remove and Install - Right Antislab
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Conveyor Fold) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Hood Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Elevation) - Remove and Install - Rear
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Track/Belt Tension) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Side Plate) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Side Plate) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Moldboard Lift) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Moldboard Lift) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Elevation) - Remove and Install - Front
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Track/Belt Tension) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Track/Belt Tension) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder - Remove and Install - Rear Door
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rotor Drive Idler Tensioner) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Left Front Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rear Door) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rear Steering) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Rear Steering) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Elevation) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Hydraulic Cylinder (Elevation) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems

Service Magazine

Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}

New Counterbalance Valves are Now Used on Certain Cold Planers {7562}
New Counterbalance Valves are Now Used on Certain Cold Planers {7562}

Caterpillar Parts SIS Catalog PM825 :

374-1320 CYLINDER & MTG GP-TENSIONER

374-1314 CYLINDER & MTG GP-MOLDBOARD

374-1316 CYLINDER & MTG GP-HYDRAULIC

374-1313 CYLINDER & MTG GP-HYDRAULIC

374-1312 CYLINDER & MTG GP-HYDRAULIC

386-3985 CYLINDER & MTG GP-HOOD

374-1318 CYLINDER & MTG GP-ELEVATION

374-1317 CYLINDER & MTG GP-CONVEYOR

383-4181 CYLINDER GP-HYDRAULIC

383-4184 CYLINDER GP-HYDRAULIC

390-5232 CYLINDER GP-HYDRAULIC

481-7155 CYLINDER GP-HYDRAULIC

481-7156 CYLINDER GP-HYDRAULIC

366-0234 DRIVE GP-PUMP

496-5086 DRIVE GP-PUMP

496-5087 DRIVE GP-PUMP