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374-1320 CYLINDER & MTG GP-TENSIONER S/N HN81-UP 86-MM (3.38-IN) BORE X 62-MM (2.44-IN) STROKE PART OF 505-4574 HYDRAULIC AR-AUXILIARY PM820




HYDRAULIC SYSTEM

CYLINDER GP
 

#M00976100290
 

374-1320: CYLINDER & MTG GP-TENSIONER

374-1320 CYLINDER & MTG GP-TENSIONER
S/N HN81-UP
86-MM (3.38-IN) BORE X 62-MM (2.44-IN) STROKE
PART OF 505-4574 HYDRAULIC AR-AUXILIARY
i06215805 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 6V-0852 [4] CAP-DUST  
2. 502-0056 J [4] CYLINDER AS  
3. 164-5567 [4] COUPLER AS-QUICK DISCONNECT (MALE)  
    (EACH INCLUDES)
  6V-3965 [1] FITTING (QUICK DISCONNECT)  
  214-7568 [1] SEAL-O-RING  
4. 164-5589 [4] CONNECTOR AS  
    (EACH INCLUDES)
  3J-1907 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  8C-0597 [1] CONNECTOR  
5. 7X-0513 [16] WASHER-HARD (17X30X5-MM THK)  
6. 8T-4140 M [16] BOLT (M16X2X60-MM)  
   
    AVAILABLE REPAIR KIT(S):
  498-1495 J [1] KIT-SEAL  
    (INCLUDES SEAL ROD, SCRAPPER & GUIDE RINGS)
  J   KIT MARKED J SERVICES PART(S) MARKED J
  M   METRIC PART
 

#M00976100291
 

383-6721: CYLINDER & MTG GP-TENSIONER

383-6721 CYLINDER & MTG GP-TENSIONER
S/N HN81-UP
40-MM (1.57-IN) BORE X 120-MM (4.72-IN) STROKE
PART OF 505-4574 HYDRAULIC AR-AUXILIARY
i06216687 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 351-5130 J [1] CYLINDER GP-HYDRAULIC  
2. 148-8353 [2] ELBOW AS  
    (EACH INCLUDES)
  3J-1907 [1] SEAL-O-RING  
  6V-8397 [1] SEAL-O-RING  
  6V-9001 [1] ELBOW  
3. 170-4735 [2] RING-RETAINING  
4. 9X-8257 [2] WASHER (17.5X30X3.5-MM THK)  
   
    AVAILABLE REPAIR KIT(S):
  360-1681 J [1] KIT-SEAL  
    (INCLUDES MERKELS, O-RINGS & WIPER)
  J   KIT MARKED J SERVICES PART(S) MARKED J
 

#M00976100292
 

383-4181: CYLINDER GP-HYDRAULIC

383-4181 CYLINDER GP-HYDRAULIC
S/N HN81-UP
120-MM (4.72-IN) BORE X 47.5-MM (1.87-IN) STROKE
PART OF 374-1319 CYLINDER & MTG GP-STEERING
i06281535 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 439-0578 M [3] BOLT (M4X0.7X8-MM)  
2. 2Y-5788 [1] ROD  
3. 384-3765 [1] SENSOR GP-POSITION (STEERING)  
  118-8586 [1] SEAL-O-RING  
  420-5767 [1] RING-BACKUP  
4. 266-3231 M [1] SETSCREW-SOCKET (M8X1.25X10-MM)  
5. 217-3311 [1] MAGNET (RING)  
   
    AVAILABLE REPAIR KIT(S):
  477-9766 [1] KIT-SEAL  
    (INCLUDES PARTS MARKED 'J' IN GRAPHIC)
  M   METRIC PART
 

#M00976100293
 

383-4184: CYLINDER GP-HYDRAULIC

383-4184 CYLINDER GP-HYDRAULIC
S/N HN81-UP
120-MM(4.72-IN) BORE X 708-MM(27-87-IN) STROKE
PART OF 374-1313 CYLINDER & MTG GP-HYDRAULIC
i06749553 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-7329 M [4] BOLT (M8X1.25X55-MM)  
2. 221-4234 [4] WASHER (10X13X1-MM THK)  
3. 439-0578 M [3] BOLT (M4X0.7X8-MM)  
4. 217-3311 [1] MAGNET (RING)  
5. 384-3767 [1] SENSOR GP-POSITION (LINEAR)  
   
    AVAILABLE REPAIR KIT(S):
  477-9768 [1] KIT-SEAL  
    (INCLUDES SEAL-ROD, SEAL-PISTON, SCRAPER, O-RING SEALS, RING GUIDE & BACKUP-RING)
  M   METRIC PART
 

#M00976100294
 

390-5232: CYLINDER GP-HYDRAULIC

390-5232 CYLINDER GP-HYDRAULIC
S/N HN81-UP
40-MM (1.57-IN) BORE X 400-MM (15.74-IN) STROKE
PART OF 395-0817 CYLINDER & MTG GP-AUGER
AN ATTACHMENT
i06280467 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 3G-0785 [1] BALL  
2. 439-0578 M [4] BOLT (M4X0.7X8-MM)  
3. 487-1193 [1] SENSOR-POSITION  
4. 266-3231 M [1] SETSCREW-SOCKET (M8X1.25X10-MM)  
   
    AVAILABLE REPAIR KIT(S):
  477-9765 [1] KIT-SEAL  
    (INCLUDES PARTS MARKED 'J' IN THE GRAPHICS)
  M   METRIC PART
 

#M00976100295
 

481-7155: CYLINDER GP-HYDRAULIC

481-7155 CYLINDER GP-HYDRAULIC
S/N HN81-UP
60-MM(2.36-IN) BORE X 510-MM(20-18-IN) STROKE
PART OF 394-2503 CYLINDER & MTG GP-AUGER
AN ATTACHMENT
i06749547 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 198-6561 M [1] SETSCREW (M5X0.8X8-MM)  
2. 439-0578 M [3] BOLT (M4X0.7X8-MM)  
3. 487-4406 [1] KIT-SEAL  
  4J-0526 [1] SEAL-O-RING  
  8T-7000 [1] SEAL  
  096-6100 [1] SEAL-O-RING  
    (ALSO INCLUDES PARTS MARKED 'J' IN THE GRAPHIC)
4. 419-3871 [1] SENSOR GP-POSITION (LINEAR)  
  420-5767 [1] RING-BACKUP  
  118-8586 SEAL-O-RING  
5. 217-3311 [1] MAGNET (RING)  
    (INCLUDING PARTS MARKED "J" IN GRAPHIC)
  M   METRIC PART
 

#M00976100296
 

481-7156: CYLINDER GP-HYDRAULIC

481-7156 CYLINDER GP-HYDRAULIC
S/N HN81-UP
PART OF 394-2503 CYLINDER & MTG GP-AUGER
AN ATTACHMENT
i07376390 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 198-6561 M [1] SETSCREW (M5X0.8X8-MM)  
2. 439-0578 M [3] BOLT (M4X0.7X8-MM)  
3. 435-3388 [1] RECEPTACLE AS  
4. 390-1864 [1] SENSOR GP-POSITION (HYDRAULIC)  
  118-8586 [1] SEAL-O-RING  
  420-5767 [1] RING-BACKUP  
5. 217-3311 [1] MAGNET (RING)  
   
    AVAILABLE REPAIR KIT(S):
  487-4406 [1] KIT-SEAL  
    (INCLUDES O-RING SEALS, ROD SEAL, PISTON SEAL, & SCRAPER)
  M   METRIC PART
 

#M00976100297
 

496-5086: DRIVE GP-PUMP

496-5086 DRIVE GP-PUMP
S/N HN81-UP
PART OF 496-4980 MOUNTING GP-DRIVE AXLE
i07152695 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 8T-6466 M [10] BOLT (M10X1.5X60-MM)  
2. 496-5121 [1] BRACKET  
3. 496-5087 Y [1] DRIVE GP-PUMP  
4. 496-5088 Y [1] CLUTCH GP  
5. 496-5089 Y [1] COUPLING GP-TORSIONAL  
6. 496-5090 [1] SHEAVE  
7. 099-0169 M [10] BOLT (M16X2X55-MM)  
8. 8T-5035 M [2] BOLT (M10X1.5X65-MM)  
  M   METRIC PART
  Y   SEPARATE ILLUSTRATION
 

#M00976100298
 

496-5087: DRIVE GP-PUMP

496-5087 DRIVE GP-PUMP
S/N HN81-UP
PART OF 496-5086 DRIVE GP-PUMP
i07155230 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 482-0753 [1] FITTING  
2. 474-9213 [1] TUBE  
3. 6V-5330 [2] RING-RETAINING  
4. 480-2989 [1] ADAPTER-ELBOW  
5. 6V-5325 [2] SEAL-O-RING  
6. 519-6701 [1] PUMP GP-GEAR  
7. 480-2988 [1] ELBOW AS  
  5W-1640 [1] NUT  
  471-7083 [1] FERRULE  
8. 474-9214 [1] TUBE  
9. 474-9219 [1] ADAPTER-TEE  
10. 474-9215 [2] TUBE  
11. 474-9218 [2] ADAPTER-ELBOW  
12. 474-9220 [2] ADAPTER AS  
13. 474-9204 [1] COUPLING  
14. 525-8790 [1] GEAR (41-TEETH)  
15. 474-9210 [1] COUPLING  
16. 474-9212 [2] SEAL  
17. 525-8789 [1] BUSHING  
18. 525-8792 [1] SHAFT  
19. 474-9205 [1] COUPLING  
20. 525-8791 [1] GEAR (41-TEETH)  
21. 485-2559 [1] GAUGE GP-OIL LEVEL (DIPSTICK)  
  485-2557 [1] GAUGE-OIL LEVEL (DIPSTICK)  
22. 525-8793 [1] COUPLING  
23. 527-8114 [4] BALL BEARING  
24. 8M-2031 [6] BALL BEARING  
25. 525-8800 [1] BUSHING  
26. 352-4409 [8] RING-RETAINING (INTERNAL)  
27. 110-2457 [1] PIN-SPRING  
28. 533-3511 [1] ELBOW AS  
  5W-1643 [1] NUT  
  5W-1656 [1] SLEEVE  
29. 198-7811 [1] DOWEL  
30. 095-0705 M [23] BOLT-SOCKET HEAD (M16X2X100-MM)  
  M   METRIC PART
 

#M00976100299
 

6I-3638: DRIVE GP-PUMP

6I-3638 DRIVE GP-PUMP
S/N TYW1-UP
LEFT HAND REARWARD FACING SAE 2 BOLT FLANGE WITH SPLINE DRIVE
PART OF 489-9809 ENGINE AR-COMPLETE
FOR USE WITH THE 2.5 BASE MODULE LARGE CAM GEAR TRAIN, CUSTOMER SUPPLIED SAE "A" PUMP WITH 11 TOOTH 16/32 DEPTH SPLINE
AN ATTACHMENT
i02302340 M0097610
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Parts for your PM820 COLD PLANER:

CATERPILLAR SIS
Pos. Part No Qty Parts name Comments
1. 0S-1590 [3] BOLT (3/8-16X2-IN)  
2. 8T-9527 [1] SEAL-O-RING  
3. 133-9907 Y [1] ADAPTER GP-PUMP DRIVE  
4. 5M-2894 [4] WASHER-HARD (10.2X18.5X2.5-MM THK)  
5. 9S-8752 [1] NUT-FULL (3/8-16-THD)  
  Y   SEPARATE ILLUSTRATION
 

Information:

Operation and Maintenance Manual
Special Instruction
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Instructions for Installation of Oversize Hydraulic Cylinder Seals {7555, 7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Procedure to Test the Position Sensor of a Hydraulic Cylinder {1439, 7562}
Specifications
Hydraulic Cylinder (Conveyor Swing)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Steering)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Steering Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Conveyor Lift)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Hood Tilt)
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder - Lines
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Hydraulic Cylinder - Lines
PM620, PM622, PM820 and PM822 and PM825 Cold Planer Machine Systems
Systems Operation
Hydraulic Cylinder
PM620, PM622, PM820, PM822 and PM825 Cold Planer Machine System
Reuse And Salvage Guidelines
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Repair Process {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Inspection and Salvage of Hydraulic Cylinder Components {7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Measuring Bores and Installing Seals in Standard and Oversized Hydraulic Cylinders {5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Machining the O-ring Groove into the Face of Oversized Bolted Head Hydraulic Cylinders {0677, 5100, 7562}
Contamination Control Guidelines
Hydraulic Cylinder Honing {7562}
Hydraulic Cylinder Honing {7562}
Applied Failure Analysis
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Hydraulic Cylinder Seal Failure Analysis {7555, 7562}
Bench Test Procedures
Testing Hydraulic Cylinders Using the <NOBR>188-3926</NOBR> Caterpillar Cylinder Tester and the <NOBR> 9U-6803</NOBR> Caterpillar Cylinder Tester {0784, 7562}
Testing Hydraulic Cylinders Using the 188-3926 Caterpillar Cylinder Tester and the 9U-6803 Caterpillar Cylinder Tester {0784, 7562}
Disassembly and Assembly
Hydraulic Cylinder (Front Toe) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rear Toe) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Front Steering) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rear Steering) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Conveyor Swing) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Conveyor Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Left Rear Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Right Front Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Right Rear Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Moldboard Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder - Remove and Install - Left Antislab
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder - Remove and Install - Right Antislab
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Conveyor Fold) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Hood Lift) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Elevation) - Remove and Install - Rear
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Track/Belt Tension) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Side Plate) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Side Plate) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Moldboard Lift) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Moldboard Lift) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Elevation) - Remove and Install - Front
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Track/Belt Tension) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Track/Belt Tension) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder - Remove and Install - Rear Door
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rotor Drive Idler Tensioner) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Left Front Side Plate) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rear Door) - Remove and Install
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rear Steering) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Rear Steering) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Elevation) - Disassemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Hydraulic Cylinder (Elevation) - Assemble
PM820, PM822, and PM825 Cold Planer Machine Systems
Service Magazine
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}
Compatible Puller Stud and Hydraulic Cylinder Capacity Chart {0599, 7000, 7562}

Caterpillar Parts SIS Catalog PM820 :

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