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G3516H Generator Set KSJ00001-UP BASIC ENGINE Caterpillar SIS




Parts group CG170-16:

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BASIC ENGINE

Information:

(For parts list, see above)

Specifications
Belt Tension Chart
G3516H and G3520H Generator Set Engines
Camshaft
G3516H and G3520H Generator Set Engines
Camshaft Bearing Position
G3516H and G3520H Generator Set Engines
Systems Operation
Camshaft
G3500H Generator Set Engine
Reuse And Salvage Guidelines
Reuse and Salvage for Camshafts {1210, 1210}
Reuse and Salvage for Camshafts {1210, 1210}
Testing and Adjusting
Excessive Bearing Wear - Inspect
G3500H Generator Set Engine
Camshaft Timing
G3500H Generator Set Engine
Operation and Maintenance Manual
Flexible Coupling - Inspect
G3500H 50Hz Generator Sets
Specifications
Flexible Coupling
G3516H and G3520H Generator Set Engines
Flexible Coupling
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Inspection of the Coupling Assembly for 3524 Engines {3279}
Inspection of the Coupling Assembly for 3524 Engines {3279}
Disassembly and Assembly
Coupling - Remove
3000 Frame SR5 Electric Power Generation
Coupling - Install
3000 Frame SR5 Electric Power Generation
Engine News
A New Crankshaft Is Now Used for Certain 3516HD Engines {1202}
A New Crankshaft Is Now Used for Certain 3516HD Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
G3500H 50Hz Generator Sets
Technical Information Bulletin
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Crankshaft Seal May Fail and Leak Oil on All 3500 and G3500 Engines {1000, 1160, 1161, 7555}
Specifications
Crankshaft Wear Sleeves and Seals
G3516H and G3520H Generator Set Engines
Connecting Rod and Main Bearing Journals
G3516H and G3520H Generator Set Engines
Crankshaft
G3516H and G3520H Generator Set Engines
Systems Operation
Crankshaft
G3500H Generator Set Engine
Reuse And Salvage Guidelines
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}
Testing and Adjusting
Excessive Bearing Wear - Inspect
G3500H Generator Set Engine
Service Magazine
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
New Preservation Process for Crankshafts is Now Used for 3500, G3500, and C175-16 Series Engines {1202}
Engine News
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
Preservation Procedure for Intake System Is Now Used on Certain Cat<SUP>&reg;</SUP> Engines {1052, 1053, 1201, 1216}
Preservation Procedure for Intake System Is Now Used on Certain Cat® Engines {1052, 1053, 1201, 1216}
Operation and Maintenance Manual
Cylinder Pressure - Test/Record
G3500H 50Hz Generator Sets
Special Instruction
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Cylinder Liner Serial Number Inspection on All 3500 Engines{1201, 1216}
Specifications
Crankcase Pressure Sensor
G3516H and G3520H Generator Set Engines
Connecting Rod
G3516H and G3520H Generator Set Engines
Piston and Rings
G3516H and G3520H Generator Set Engines
Cylinder Liner
G3516H and G3520H Generator Set Engines
Cylinder Block
G3516H and G3520H Generator Set Engines
Systems Operation
Cylinder Block, Liners and Heads
G3500H Generator Set Engine
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Reuse and Salvage for Cast Iron Cylinder Blocks {1201, 1201}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Inspection and Reconditioning Procedures of Main Bearing Bores in Cylinder Blocks {1201, 1202, 1224, 1224}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Reuse and Salvage for 3500 Engine Cylinder Blocks {0672, 0705, 0762, 1201, 1217}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Inspection and Reuse Guideline of Cylinder Liners in Cat Engines {0761, 1201, 1213, 1216, 1216}
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Cylinder Block Salvage Procedure Using Belzona&reg; 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Testing and Adjusting
Excessive Bearing Wear - Inspect
G3500H Generator Set Engine
Cylinder Liner Projection
G3500H Generator Set Engine
Cylinder Block
G3500H Generator Set Engine
Troubleshooting
Detonation Occurrence
G3500H Generator Set Engine
Detonation - Test
G3500H Generator Set Engine
Service Magazine
Engine News
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
A New Cylinder Liner Insert Is Now Used On Certain 3500 Engines {1201, 1217}
Operation and Maintenance Manual
Valve Stem Projection - Measure/Record
G3500H 50Hz Generator Sets
Special Instruction
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
Determining the Cause of Fuel Dilution of Engine Oil {1101, 1124, 1251, 1280, 1290}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
New Cylinder Head and Head Gasket Leak Test Procedure Available for 3500 Engines {1100, 1223}
Technical Information Bulletin
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Broken Bolt Survey for all 3500 Engines{1100, 7553}
Procedure for Cylinder Head Bolt Tightening {1100, 1124}
Procedure for Cylinder Head Bolt Tightening {1100, 1124}
Specifications
Cylinder Head
G3516H and G3520H Generator Set Engines
Cylinder Head Valves
G3516H and G3520H Generator Set Engines
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Systems Operation
Cylinder Block, Liners and Heads
G3500H Generator Set Engine
Valve System Components
G3500H Generator Set Engine
Reuse And Salvage Guidelines
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse and Salvage for Cylinder Head Assemblies {1100, 1101, 1103, 1104, 1105, 1106, 1108, 1109, 1115, 1117, 1121, 1124, 1125}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
G3500H Generator Set Engine
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
G3500H 50Hz Generator Sets
Special Instruction
Instructions for Collecting Fluid Sample from Viscous Damper on Certain Cat<SUP>&reg;</SUP> Engines {0645, 1000, 5569, 7542, 7571}
Instructions for Collecting Fluid Sample from Viscous Damper on Certain Cat® Engines {0645, 1000, 5569, 7542, 7571}
Technical Information Bulletin
Damper Fluid Kits Are not Available Outside of the United States {1205}
Damper Fluid Kits Are not Available Outside of the United States {1205}
Specifications
Vibration Damper
G3516H and G3520H Generator Set Engines
Vibration Damper Guard
G3516H and G3520H Generator Set Engines
Vibration Damper Guard
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Engine Dampers {1202, 1205}
Reuse and Salvage for Engine Dampers {1202, 1205}
Testing and Adjusting
Vibration Damper - Check
G3500H Generator Set Engine
Specifications
Accessory Drive
G3516H and G3520H Generator Set Engines
Accessory Drive
G3516H and G3520H Generator Set Engines
Engine News
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
Reuse And Salvage Guidelines
Specifications for Reusability of the <NOBR>251-7646</NOBR> Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Specifications for Reusability of the 251-7646 Fan Drive Bracket Assembly on 3500 Machine Engines {1359}
Engine News
A New Torque Tool for Torquing Coil Extension is Now Available for Certain Cat <SUP>&reg;</SUP> Engines {0701, 0712}
A New Torque Tool for Torquing Coil Extension is Now Available for Certain Cat ® Engines {0701, 0712}
Special Instruction
Oil and Your Engine {1000}
Oil and Your Engine {1000}
Installation and Initial Start-Up Procedure for G3500H Generator Set Engines {1000, 7002}
Installation and Initial Start-Up Procedure for G3500H Generator Set Engines {1000, 7002}
Service Magazine
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Engine Storage and Engine Start-Up After Storage {1000, 1300, 1348, 7418}
Reuse And Salvage Guidelines
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Inspection and Reuse of Critical Fasteners Used in All Engines {7553, 7553}
Specifications
Flywheel
G3516H and G3520H Generator Set Engines
Gear Group (Rear)
G3516H and G3520H Generator Set Engines
Flywheel
G3516H and G3520H Generator Set Engines
Flywheel Housing
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Flywheel Assemblies {1156}
Reuse and Salvage for Flywheel Assemblies {1156}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Testing and Adjusting
Flywheel - Inspect
G3500H Generator Set Engine
Specifications
Gear Group (Front)
G3516H and G3520H Generator Set Engines
Gear Group (Rear)
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Reuse and Salvage for Gear Train and Gear Shafts on Engines {0679, 1151, 1162, 1206}
Specifications
Flywheel Housing
G3516H and G3520H Generator Set Engines
Cover Group (Rear Housing)
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Thermal Spray Procedures for 3500 Engine - Flywheel Housing {0679, 1157}
Testing and Adjusting
Flywheel Housing - Inspect
G3500H Generator Set Engine
Engine News
A New Camshaft Cover Gasket is Now Used on Certain CG170 and G3500 Engines {1166, 1166}
A New Camshaft Cover Gasket is Now Used on Certain CG170 and G3500 Engines {1166, 1166}
Specifications
Crankshaft Wear Sleeves and Seals
G3516H and G3520H Generator Set Engines
Housing (Front)
G3516H and G3520H Generator Set Engines
Cover Group (Front Housing)
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Technical Information Bulletin
A Lifting Eye Quality Issue Exists for Certain 3500 Engines {1122}
A Lifting Eye Quality Issue Exists for Certain 3500 Engines {1122}
Operation and Maintenance Manual
Engine Mounts - Inspect
G3500H 50Hz Generator Sets
Reuse And Salvage Guidelines
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Specifications for the Inspection of Trunnions for Series 3500 Family of Engines {1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Inspection of Rear Engine Mounts on 3500 Family of Engines {1152, 1154}
Specifications
Engine Oil Pan
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Reuse and Salvage for 3500, 3600 & C175 Engine Oil Pans {1302}
Special Instruction
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Piston Ring Gap Alignment Influence on High Blowby and Oil Consumption on All Engines {1000, 1215}
Technical Information Bulletin
Specifications
Connecting Rod
G3516H and G3520H Generator Set Engines
Piston and Rings
G3516H and G3520H Generator Set Engines
Tool Operating Manual
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
Systems Operation
Pistons, Rings and Connecting Rods
G3500H Generator Set Engine
Reuse And Salvage Guidelines
Reuse and Salvage for Connecting Rods {1218}
Reuse and Salvage for Connecting Rods {1218}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Inspection Procedures and Specifications for Pistons and Piston Pins {1214, 1214}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Visual Inspection of Main Bearings and Connecting Rod Bearings {1202, 1203, 1225, 1230}
Testing and Adjusting
Excessive Bearing Wear - Inspect
G3500H Generator Set Engine
Compression
G3500H Generator Set Engine
Service Magazine
Engine News
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
A New Stub Shaft Is Available for 3500 Commercial Engines {1359}
Operation and Maintenance Manual
Crankshaft Vibration Damper - Inspect
G3500H 50Hz Generator Sets
Reuse And Salvage Guidelines
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Reuse and Salvage for Cast Iron & Steel Pulleys and Stub Shafts {1205, 1207, 1384, 1425}
Special Instruction
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Technical Information Bulletin
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
368-9910 Multi-Tool Group with the 368-9911 Burn Rate Group Accuracy Issue{0599, 0701, 0702, 0706, 1000, 7610, 7620}
Tool Operating Manual
NEHS0566 <NOBR> 4C-9832</NOBR> Large Engine Roll-Over Stand {0599, 0701}
NEHS0566 4C-9832 Large Engine Roll-Over Stand {0599, 0701}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
NEHS1111: 368-9910 Multi-Tool Group 3 {0599, 0701, 0702, 0706, 1000, 7610, 7620}
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
NEHS1227: 477-3197 C27 Piston Ring Gauge Group {0374, 0599, 0700, 0701, 1214, 1215}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
{0374, 0599, 0629, 0632, 0700, 0701, 1100, 1101}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
M0088789: 550-9152 Gage Ring Assembly {0374, 0599, 0700, 0701, 0759, 1100, 1105}
Reuse And Salvage Guidelines
Reuse and Salvage for Crankshafts {0674, 1202}
Reuse and Salvage for Crankshafts {0674, 1202}
Using the <NOBR> 6V-7840</NOBR> Deck Checking Tool Assembly {0701, 1201, 7225}
Using the 6V-7840 Deck Checking Tool Assembly {0701, 1201, 7225}
Cylinder Block Salvage Procedure Using Belzona&reg; 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Salvage Procedure Using Belzona® 1311 (Ceramic R Metal) {0700, 0701, 1000, 1201}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Cylinder Block Cleaning and Audit Procedure {0644, 0680, 0701}
Service Magazine
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Reuse And Salvage Has Updated Air Inlet Correction Factors for Dynamometer Testing {0769, 1052, 1087}
Operation and Maintenance Manual
Belts - Inspect/Adjust/Replace
G3500H 50Hz Generator Sets
Specifications
Belt Tension Chart
G3516H and G3520H Generator Set Engines
Engine News
New Ignition Harness Connector Updated for Certain CG170 and G3500H Series Engines {1102, 1408}
New Ignition Harness Connector Updated for Certain CG170 and G3500H Series Engines {1102, 1408}
Operation and Maintenance Manual
Engine Valve Lash and Bridge - Check
G3500H 50Hz Generator Sets
Special Instruction
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Parts to Replace in the Event of Hydraulic Lock or Piston to Valve Contact{1000, 1102, 1216, 1225, 1250, 1290}
Specifications
Valve Mechanism
G3516H and G3520H Generator Set Engines
Tool Operating Manual
421-1011 Valve Recession Tool Group used on G3500 C, E, &amp; H Engines{0374, 0599, 0701, 0703, 1100}
421-1011 Valve Recession Tool Group used on G3500 C, E, & H Engines{0374, 0599, 0701, 0703, 1100}
Reuse And Salvage Guidelines
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Reuse & Salvage for Valvetrain Components {1102, 1108, 1109, 1121, 1123}
Testing and Adjusting
Valve Lash and Valve Bridge Adjustment
G3500H Generator Set Engine
Specifications
Cover Group (Rear Housing)
G3516H and G3520H Generator Set Engines
Reuse And Salvage Guidelines
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Thermal Spray Procedures for Engine Front Cover{0679, 1150, 1151, 1162}
Technical Information Bulletin
Gearbox Bearing May Damage on Certain G3500 Generator Sets {3255}
Gearbox Bearing May Damage on Certain G3500 Generator Sets {3255}
Periodical Oil Sample Test Is Required On Certain Generator Set Gearboxes {1300, 3255, 7002}
Periodical Oil Sample Test Is Required On Certain Generator Set Gearboxes {1300, 3255, 7002}
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