MACHINE AR 3904821 - Caterpillar

3406E
Illustration 1 g00288159
The following steps are for installing the cylinder liner into the cylinder block.
Apply 5P-3975 Rubber Lubricant on the surfaces of the cylinder liner bore. Apply 5P-3975 Rubber Lubricant on the rubber seals on the lower part of the cylinder liner.
Put the filler band completely in clean engine oil for a moment.
Install filler band (3) in the groove under the liner flange without delay.
Install the liner in the bore immediately, before the filler band expands. (1) Bore in new liner ... 137.185 0.025 mm (5.4010 0.0010 inch) (2) Thickness of flange on liner ... 8.890 0.020 mm (0.3500 0.0008 inch)The minimum thickness of the part that can be used again is the following value. ... 8.870 mm (0.3492 inch) (3) Filler bandNote: Refer to Guideline For Reusable Parts, SEBF8068, "Cylinder Liners" for more information. Also, refer to Testing and Adjusting, "Cylinder Liner - Projection" for the procedure for inspecting the projection of the cylinder liners.3456
Illustration 2 g00288159
The following steps are for installing the cylinder liner into the cylinder block. Refer to Special Instruction, REHS0272 for more information.
Apply 5P-3975 Rubber Lubricant on the cylinder block liner bore surfaces and on the rubber seals on the lower part of the cylinder liner.
Put the filler band completely in clean engine oil for a moment.
Install filler band (3) in the groove under the liner flange without delay.
Install the liner in the bore immediately, before the filler band expands. (1) New cylinder liner bore ... 139.685 0.025 mm (5.4994 0.0010 inch) (2) Thickness of cylinder liner flange ... 8.890 0.020 mm (0.3500 0.0008 inch)Minimum recommended thickness of the cylinder liner flange ... 8.870 mm (0.3492 inch) (3) Filler bandNote: Refer to Guideline for Reusable Parts, SEBF8068.