2244324 MANIFOLD GP-EXHAUST Caterpillar parts
789D, C15, TH35-C15T
Rating:
Alternative (cross code) number:
CA2244324
224-4324
2244324
CA2244324
224-4324
2244324
PETROLEUM PACKAGE, TRUCK ENGINE,
Compatible equipment models: 2244324:
Information:
Removal Procedure
Start By:
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Drain the coolant from the cooling system into a suitable container for storage or disposal.Note: Check the tube assembly. The tube assembly should be properly drained in order to prevent injury or damage.
Illustration 1 g01078734
Disconnect the harness assembly from variable valve actuator oil pressure sensor (8) .
Disconnect the harness assembly from the oil pressure solenoid for variable valve actuator (9) .
Disconnect harness assemblies (7) from the electronic unit injectors.
If necessary, remove tube assembly (4) .
Disconnect tube assembly (6) .
Disconnect harness assembly (1) from valve mechanism cover base (2) .
Remove bolt (3) .
Remove bolts (5). Remove valve mechanism cover base (2) .
Illustration 2 g01078895
Remove seal (10) from valve mechanism cover base (2) .
Remove bolts (12), harness assembly (11), and the connector seal from the valve mechanism cover base.
Remove bolts (13) and the clips for harness assembly (14). Remove the harness assembly from the valve mechanism cover base.Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     3S-6252     Sealant     -    
B     9S-3263     Thread Lock Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01078895
Illustration 4 g01472217
Apply Tooling (B) to the threads of bolts (13). Install bolts (13) and the clips for harness assembly (14). Install the harness assembly on the valve cover base.Note: Align the white mark on the harness assembly with the connecting points. Tie the strap to the connecting points. Ensure that no moving parts contact the harness assembly.
Install the connector seal and harness assembly (11) to the valve cover base. Install bolts (12) .Note: Install the connector seal with the curved part of the seal against the valve cover base.
Install seal (10) in valve mechanism cover base (2). Apply Tooling (A) to the seal joint.
Illustration 5 g01078734
Illustration 6 g01078899
Tightening sequence
Put valve mechanism cover base (2) in position on the cylinder head. Install bolts (5) and tighten to a torque of 18 3 N m (13 2 lb ft) in the numerical sequence that is shown in Illustration 6.
Install bolt (3) .
Connect harness assembly (1) .
Install tube assembly (4) .
Connect tube assembly (6) .
Position harness assembly (7) in position on the electronic unit injector. Tighten the cap nuts to a torque of 2.5 0.25 N m (22 2 lb in).
Connect the harness assembly to variable valve actuator oil pressure sensor (8) .
Connect the harness assembly to the oil pressure solenoid for variable valve actuator (9) .End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Start By:
Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Drain the coolant from the cooling system into a suitable container for storage or disposal.Note: Check the tube assembly. The tube assembly should be properly drained in order to prevent injury or damage.
Illustration 1 g01078734
Disconnect the harness assembly from variable valve actuator oil pressure sensor (8) .
Disconnect the harness assembly from the oil pressure solenoid for variable valve actuator (9) .
Disconnect harness assemblies (7) from the electronic unit injectors.
If necessary, remove tube assembly (4) .
Disconnect tube assembly (6) .
Disconnect harness assembly (1) from valve mechanism cover base (2) .
Remove bolt (3) .
Remove bolts (5). Remove valve mechanism cover base (2) .
Illustration 2 g01078895
Remove seal (10) from valve mechanism cover base (2) .
Remove bolts (12), harness assembly (11), and the connector seal from the valve mechanism cover base.
Remove bolts (13) and the clips for harness assembly (14). Remove the harness assembly from the valve mechanism cover base.Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     3S-6252     Sealant     -    
B     9S-3263     Thread Lock Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01078895
Illustration 4 g01472217
Apply Tooling (B) to the threads of bolts (13). Install bolts (13) and the clips for harness assembly (14). Install the harness assembly on the valve cover base.Note: Align the white mark on the harness assembly with the connecting points. Tie the strap to the connecting points. Ensure that no moving parts contact the harness assembly.
Install the connector seal and harness assembly (11) to the valve cover base. Install bolts (12) .Note: Install the connector seal with the curved part of the seal against the valve cover base.
Install seal (10) in valve mechanism cover base (2). Apply Tooling (A) to the seal joint.
Illustration 5 g01078734
Illustration 6 g01078899
Tightening sequence
Put valve mechanism cover base (2) in position on the cylinder head. Install bolts (5) and tighten to a torque of 18 3 N m (13 2 lb ft) in the numerical sequence that is shown in Illustration 6.
Install bolt (3) .
Connect harness assembly (1) .
Install tube assembly (4) .
Connect tube assembly (6) .
Position harness assembly (7) in position on the electronic unit injector. Tighten the cap nuts to a torque of 2.5 0.25 N m (22 2 lb in).
Connect the harness assembly to variable valve actuator oil pressure sensor (8) .
Connect the harness assembly to the oil pressure solenoid for variable valve actuator (9) .End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism Cover - Remove and Install".
Caterpillar SIS machinery equipment:
Caterpillar SIS
C15 On-highway Engine BXS00001-UP »
224-4324
MANIFOLD GP-EXHAUST
C15 On-Highway Truck MXS00001-UP »
224-4324
MANIFOLD GP-EXHAUST
C15 On-highway Engine SDP00001-UP »
224-4324
MANIFOLD GP-EXHAUST
C15 Engine for Combat and Tactical Vehicles BS900001-UP POWERED BY C15 Engine »
224-4324
MANIFOLD GP-EXHAUST
C15 Euro III Truck Engine RKS00001-UP »
224-4324
MANIFOLD GP-EXHAUST
TH35-C15T Petroleum Package PBL00001-UP POWERED BY TH35-C15T PETROLEUM »
224-4324
MANIFOLD GP-EXHAUST
Cat SIS web machinery list:
Parts manifold Caterpillar catalog:
1333359
MANIFOLD-EXHAUST
24M, 3406B, 3406C, 3406E, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 390F L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 63...
24M, 3406B, 3406C, 3406E, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 390F L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 63...
5C9762
MANIFOLD
215, 225, 235, 235C, 235D, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
215, 225, 235, 235C, 235D, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797F
6M8957
MANIFOLD
623B, 633D, 776C, 776D, 777, 777B, 777D, 777F, 789D
623B, 633D, 776C, 776D, 777, 777B, 777D, 777F, 789D
3628366
MANIFOLD
16M, 24M, 777F, 777G, 785C, 785D, 789C, 789D, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797B, 797F, 854K, 988H, 988K, 990K, 992K, 993K, 994F, 994H, D10T2, D11T
16M, 24M, 777F, 777G, 785C, 785D, 789C, 789D, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797B, 797F, 854K, 988H, 988K, 990K, 992K, 993K, 994F, 994H, D10T2, D11T
3T2334
MANIFOLD
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
9G8012
MANIFOLD
784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793, 793B, 793C, 793D
784B, 784C, 785, 785B, 785C, 785D, 789B, 789C, 789D, 793, 793B, 793C, 793D
5T6778
MANIFOLD
776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793D, 797
776C, 776D, 777, 777B, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B, 793D, 797
2400387
MANIFOLD
784B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797B, 797F
784B, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 793F, 793F AC, 793F CMD, 793F OEM, 793F-XQ, 795F AC, 795F XQ, 797B, 797F
8E6309
MANIFOLD AS
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793, 793B
6G7602
MANIFOLD
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D
784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D
1458044
MANIFOLD AS
776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797B
776D, 777D, 784C, 785C, 785D, 789C, 789D, 793C, 793D, 797B
3592885
MANIFOLD
789D
789D
3915523
MANIFOLD GP-INLET
323D2 L, 535D, 545D, 924K, 930K, 938K, 950 GC, C7.1, D6K2
323D2 L, 535D, 545D, 924K, 930K, 938K, 950 GC, C7.1, D6K2
2G6356
MANIFOLD SHIELD GROUP
631D, 633D
631D, 633D
3414726
MANIFOLD & SOLENOID GP-CONTROL
420E, 430E, 450E, 450F
420E, 430E, 450E, 450F
3181932
MANIFOLD GP-EXHAUST
C13, TH35-C13T
C13, TH35-C13T
1659427
MANIFOLD GP-CONTROL
312C L, 315C, 318C, 320C, 320C FM, 322C
312C L, 315C, 318C, 320C, 320C FM, 322C
3858162
MANIFOLD GP-CONTROL
12M 3, 12M 3 AWD, 140M 3, 140M 3 AWD, 160M 3, 160M 3 AWD
12M 3, 12M 3 AWD, 140M 3, 140M 3 AWD, 160M 3, 160M 3 AWD
2337128
MANIFOLD GP-CONTROL
216, 216B, 216B3, 226B, 226B3, 232B, 236, 236B, 236B3, 242B, 242B3, 247, 247B, 247B3, 252B, 252B3, 257B, 257B3, 259B3, 267, 267B, 268B, 287
216, 216B, 216B3, 226B, 226B3, 232B, 236, 236B, 236B3, 242B, 242B3, 247, 247B, 247B3, 252B, 252B3, 257B, 257B3, 259B3, 267, 267B, 268B, 287
2N6984
MANIFOLD GP-EXHAUST
776, 777, D348
776, 777, D348
7N9578
MANIFOLD GP-EXHAUST
3408, 589, 631E, 637E, 657E, 988F, D8L, D9N, D9R
3408, 589, 631E, 637E, 657E, 988F, D8L, D9N, D9R