2322582 MANIFOLD Caterpillar parts
980H
Rating:
Alternative (cross code) number:
CA2322582
232-2582
2322582
CA2322582
232-2582
2322582
WHEEL LOADER,
Compatible equipment models: 2322582:
Information:
Probable Causes
Breather filter
Engine oil level
One-way valve
Excessive blow-byRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Illustration 1 g03758596
Typical breather canister
(1) Breather canister cap
(2) Filter element
(2) Breather canister
Table 1
Troubleshooting Test Steps Values Results
1. Breather Filter
A. Check that filter element (2) is correctly installed and that the element is not damaged.
B. Check for restrictions or blockages in breather canister (3).
Note: If a new filter element blocks before the service period is completed, the blockage can indicate a fault in the engine.
Note: In cold ambient conditions, ice can form in the outlets of the breather canister.
Filter
Result: The filter element (1) is not correctly installed or the element is damaged.
Repair: Install the filter element correctly or replace the filter element.
Result: There are restrictions or blockages in the breather canister.
Repair: Clean the interior of the breather canister.
Result: The breather is clean and operating correctly.
Proceed to Test Step 2.
2. Engine Oil Level
A. Check the oil level in the engine.
Oil level
Result: The engine oil level is high.
Repair: Check for contamination of the oil with fuel or coolant. Refer to Troubleshooting, "Oil Contains Fuel" or Troubleshooting, "Oil Contains Coolant".
If the engine oil is not contaminated, remove the excess oil.
Result: The engine oil level is correct.
Proceed to Test Step 3.
Illustration 2 g06100649
Typical breather one-way valve
(4) Breather drain hose
(5) One-way valve
Table 2
Troubleshooting Test Steps Values Results
3. One-way Valve
A. Disconnect breather drain hose (4) from one-way valve (5) and then remove the one-way valve from the engine. Refer to Disassembly and Assembly, "Crankcase Breather - Remove".
B. Use a suitable cleaning solution to flush the one-way valve.
C. Connect a low-pressure air supply breather drain hose side of the one-way valve. The air must flow freely through the valve.
D. Connect a low-pressure air supply crankcase side of the one-way valve. The valve must block the airflow.
One-way valve
Result: The one-way valve does not operate correctly.
Repair: Install a replacement valve. Refer to Disassembly and Assembly, "Crankcase Breather - Install".
Result: The one-way valve operates correctly.
Proceed to Test Step 4.
4. Excessive Blow-by
Note: Excessive blow-by increases the flow of fumes through the breather system and can cause oil discharge from the fumes disposal tube.
A. Check the engine for excessive blow-by.
Blow-by
Result: There is excessive blow-by.
Repair: Replace the breather filter.
Investigate the cause of the excessive blow-by. Refer to Troubleshooting, "Oil Consumption Is Excessive".
Result: The blow-by is not excessive.
Contact the Dealer Solutions Network (DSN).
Breather filter
Engine oil level
One-way valve
Excessive blow-byRecommended Actions
Note: The procedures have been listed in order of probability. Complete the procedures in order.
Illustration 1 g03758596
Typical breather canister
(1) Breather canister cap
(2) Filter element
(2) Breather canister
Table 1
Troubleshooting Test Steps Values Results
1. Breather Filter
A. Check that filter element (2) is correctly installed and that the element is not damaged.
B. Check for restrictions or blockages in breather canister (3).
Note: If a new filter element blocks before the service period is completed, the blockage can indicate a fault in the engine.
Note: In cold ambient conditions, ice can form in the outlets of the breather canister.
Filter
Result: The filter element (1) is not correctly installed or the element is damaged.
Repair: Install the filter element correctly or replace the filter element.
Result: There are restrictions or blockages in the breather canister.
Repair: Clean the interior of the breather canister.
Result: The breather is clean and operating correctly.
Proceed to Test Step 2.
2. Engine Oil Level
A. Check the oil level in the engine.
Oil level
Result: The engine oil level is high.
Repair: Check for contamination of the oil with fuel or coolant. Refer to Troubleshooting, "Oil Contains Fuel" or Troubleshooting, "Oil Contains Coolant".
If the engine oil is not contaminated, remove the excess oil.
Result: The engine oil level is correct.
Proceed to Test Step 3.
Illustration 2 g06100649
Typical breather one-way valve
(4) Breather drain hose
(5) One-way valve
Table 2
Troubleshooting Test Steps Values Results
3. One-way Valve
A. Disconnect breather drain hose (4) from one-way valve (5) and then remove the one-way valve from the engine. Refer to Disassembly and Assembly, "Crankcase Breather - Remove".
B. Use a suitable cleaning solution to flush the one-way valve.
C. Connect a low-pressure air supply breather drain hose side of the one-way valve. The air must flow freely through the valve.
D. Connect a low-pressure air supply crankcase side of the one-way valve. The valve must block the airflow.
One-way valve
Result: The one-way valve does not operate correctly.
Repair: Install a replacement valve. Refer to Disassembly and Assembly, "Crankcase Breather - Install".
Result: The one-way valve operates correctly.
Proceed to Test Step 4.
4. Excessive Blow-by
Note: Excessive blow-by increases the flow of fumes through the breather system and can cause oil discharge from the fumes disposal tube.
A. Check the engine for excessive blow-by.
Blow-by
Result: There is excessive blow-by.
Repair: Replace the breather filter.
Investigate the cause of the excessive blow-by. Refer to Troubleshooting, "Oil Consumption Is Excessive".
Result: The blow-by is not excessive.
Contact the Dealer Solutions Network (DSN).
Caterpillar parts catalog:
Parts manifold Caterpillar catalog:
1333359
MANIFOLD-EXHAUST
24M, 3406B, 3406C, 3406E, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 390F L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 63...
24M, 3406B, 3406C, 3406E, 365C, 365C L, 365C L MH, 374D L, 374F L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 390F L, 583T, 587T, 621B, 621G, 623G, 627F, 627G, 631D, 631E, 631G, 633E II, 637D, 63...
2396304
MANIFOLD-HOUSING
24M, 365C, 365C L, 365C L MH, 374D L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 824C, 824H, 825H, 826H, 834H, 836H, 980G, 980H, 986H, 988H, AD45B, AD55, C15, C18, PM-200, PM-201
24M, 365C, 365C L, 365C L MH, 374D L, 385C, 385C FS, 385C L, 385C L MH, 390D, 390D L, 824C, 824H, 825H, 826H, 834H, 836H, 980G, 980H, 986H, 988H, AD45B, AD55, C15, C18, PM-200, PM-201
3E3584
MANIFOLD
14H, 16H, 5110B, 5130, 5230, 824C, 824G II, 824H, 825G II, 825H, 826G II, 826H, 834H, 836H, 844H, 854G, 854K, 938G II, 950G II, 962G II, 966F II, 966G II, 972G II, 980C, 980G, 980G II, 980H, 988H, 990...
14H, 16H, 5110B, 5130, 5230, 824C, 824G II, 824H, 825G II, 825H, 826G II, 826H, 834H, 836H, 844H, 854G, 854K, 938G II, 950G II, 962G II, 966F II, 966G II, 972G II, 980C, 980G, 980G II, 980H, 988H, 990...
1490272
MANIFOLD
904B, 904H, 966G, 966G II, 966H, 972G, 972G II, 972H, 980G, 980G II, 980H, 986H
904B, 904H, 966G, 966G II, 966H, 972G, 972G II, 972H, 980G, 980G II, 980H, 986H
1145386
MANIFOLD AS-PUMP
824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 980G, 980G II, 980H
824G, 824G II, 824H, 825G, 825G II, 825H, 826G, 826G II, 826H, 980G, 980G II, 980H
1144835
MANIFOLD
980G, 980G II, 980H
980G, 980G II, 980H
1647441
MANIFOLD-HYDRAULIC
980G, 980G II, 980H
980G, 980G II, 980H
1162155
MANIFOLD
980G, 980G II, 980H
980G, 980G II, 980H
2951146
MANIFOLD
24M, 824H, 825H, 826H, 834H, 836H, 980H, 988H
24M, 824H, 825H, 826H, 834H, 836H, 980H, 988H
2314782
MANIFOLD
824H, 825H, 826H, 980H
824H, 825H, 826H, 980H
3808545
MANIFOLD-EXHAUST
24M, 735B, 740B, 824C, 824H, 824K, 825H, 825K, 826H, 826K, 834K, 980G, 980H, 986H, 988K, PM-201, RM-500
24M, 735B, 740B, 824C, 824H, 824K, 825H, 825K, 826H, 826K, 834K, 980G, 980H, 986H, 988K, PM-201, RM-500
2368938
MANIFOLD-VALVE
980H, 980K, 980K HLG, 980M, 982M
980H, 980K, 980K HLG, 980M, 982M
2857940
MANIFOLD
992K
992K
2800026
MANIFOLD
992K, 993K
992K, 993K
3146463
MANIFOLD
992K
992K
2858412
MANIFOLD
992K, 993K
992K, 993K
2858411
MANIFOLD
992K
992K
2880634
MANIFOLD
992K
992K
2690072
MANIFOLD
993K
993K
3084470
MANIFOLD
993K
993K
3083558
MANIFOLD
993K
993K
2503326
MANIFOLD-TOP
993K
993K