MANIFOLD 2440784 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite C5A Copper Anti-Seize - Start By:
Release the system pressure.
Open the hood.
Illustration 1 g06209217
Remove heat shield (1) and loosen clamp (2).
Loosen clamp (4) and disconnect hose (3).
Illustration 2 g06209544
Remove bolt (5), disconnect the tube assembly, and remove the gasket (not shown).
Loosen clamps (6) and remove tube (7).
Illustration 3 g06209549
Remove bolts (8) and plate assembly (9).
Illustration 4 g06209565
Remove bolts (10), disconnect hose assembly (12), and remove gasket (11) (not shown).
Loosen clamp (13) and disconnect hose (14).
Illustration 5 g06209583
Typical Example
Remove nuts (15), gasket (16), and turbocharger (17).Installation Procedure
Install turbocharger (17) in the reverse order of removal.
Apply Tooling (A) to nuts (15).
Tighten nuts (15) to a torque of 44 N m (32 lb ft).
Tighten bolts (10) to a torque of 22 N m (195 lb in).
Tighten bolt (5) to a torque of 20 N m (177 lb in).