MANIFOLD 2W7553 - Caterpillar

Illustration 6 g00810266
Put retainer (17) on armature shaft (18). Install ring (19) into the groove and force retainer (17) over ring (19) in order to lock the ring in position.
Illustration 7 g00810257
Install bushing (16) into the pinion drive housing with tool group (B) .
Illustration 8 g00810444
Illustration 9 g00810249
Put pinion drive housing (14) in position on shift lever housing (22). Install bolts (15) and tighten the bolts to a torque of 23.7 6.1 N m (209.8 54.0 lb in).
Illustration 10 g00810455
Illustration 11 g00810245
Install brushes (11) on brush holder (12). Tighten the screws to a torque of 2.9 1.0 N m (25.7 8.9 lb in).
Put the brush holder in position on the starting motor housing. Connect three leads (10). Tighten the screws to a torque of 2.9 1.0 N m (25.7 8.9 lb in). Push the brushes against the commutator so the brush springs are on top of the brushes.
Illustration 12 g00810242
Install bushing (10) into rear of the housing with tool group (B) .
Illustration 13 g00810478
Illustration 14 g00810222
Install the O-ring seal on the back of the starting motor housing. Put washer (9) on the back of the armature. Put rear housing (6) in position on the starting motor housing. Install bolts (7) and tighten the bolts to a torque of 5.7 1.1 N m (50.4 9.7 lb in).
Illustration 15 g00810493
Put the O-ring seal on the shift lever housing. Put solenoid (1) in position on the shift housing. Make sure that the end of the plunger is inserted into the shift lever.
Illustration 16 g00810179
Install the three bolts and tighten the bolts to a torque of 14.1 N m (124.8 lb in) to 21.5 N m (190.3 lb in).
Connect motor terminal "MTR" (3) to the starter motor housing. Hold the terminal with a T40 TORX wrench. Tighten the nut on the solenoid motor terminal to a torque of 14.7 3.4 N m (130.1 30.1 lb in). Tighten the motor terminal bolt to 9.6 1.1 N m (85.0 9.7 lb in).
Connect the shunt wire assembly (4) to the solenoid (1) and to the starting motor. Tighten the nuts for the shunt wire assembly to a torque of 2.6 0.8 N m (23.0 7.1 lb in).
Illustration 17 g00810580
Install the nut (6) for the plunger finger tight. The plunger must be adjusted for the correct pinion clearance.
Check pinion clearance. Refer to Testing and Adjusting, "Pinion Clearance Adjustment" for the proper adjustment procedure.
Illustration 18 g00820183
Install plug (5) and seal to the shift lever housing.End By: Install the starting motor.