MANIFOLD GP-CONTROL 3893123 - Caterpillar

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     1P-0520     Driver Group     4    
B     8T-5096     Dial Indicator Group     1    Corrections should be made to Service Manual Module, SENR5894-01, "Disassembly and Assembly", "Input Transfer Gears - Assemble"on page 80, as follows.
Illustration 1 g00376173
Illustration 2 g00376252
Install the correct shim pack and O-ring seal (18) in the input transfer gear housing. Install cage assembly (21) in the input transfer gear housing. Make sure that the cage assembly does not bind in the transfer case assembly. Install O-ring seals (19) and (20) on the input transfer gear housing.
Install eight bolts (22). Tighten the bolts evenly to torque of 47 9 N m (35 7 lb ft). Rotate the gear for a minimum of three revolutions or rotate the gear until the rolling resistance of the gear diminishes to a steady level.
Illustration 3 g00661363
Mount Tooling (A) on the input transfer gear housing, as shown. Measure the end play of the gear assembly by lifting on the gear assembly.Note: The desired end play for the gear is 0.152 mm (.006 inch). The maximum end play for the gear is 0.203 mm (.008 inch). The end play of the gear must be measured with a dial indicator in order to determine the correct gear end play.
If the end play is not within the correct range, perform Steps 5 through 21 again. Add shims or remove shims as necessary, in order to achieve the correct end play.
Rotate the