MANIFOLD & VALVE GP 6E1360 - Caterpillar

TEBE3988-05
15Jun2016
(Revised 15May2018)
U-313
A-146
D-174
O-181
TM-4
Before/After
PRODUCT SUPPORT PROGRAM FOR REPLACING THE EXHAUST SYSTEM ON CERTAIN 3512C HD AND 3516C HD MARINE ENGINES
1059 1061 1067 PS45117
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
This Program must be administered either before or after failure.In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS45117" as the Part Numberand "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and "T" as the SIMS Description code.If administered after failure, use "96" as the Warranty Claim Description Code, and "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Revised Service Letter replaces the 15Jun2016 (Revised 20Apr2017) Service Letter. A change was made to the Termination Date.
TERMINATION DATE
30Jun2019
PROBLEM
The existing exhaust system can leak on certain 3512C HD and 3516C HD Marine Engines. If the existing system leaks an entire replace the exhaust log design to the bolted flange design for improved robustness and avoiding repeat leaks.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3516C HD TKT00204-00219, 222-223
TKX00200-00201
TKY00208-00231, 246-252, 254-255, 261-267, 270-280, 282, 284, 286-289, 291-295, 297-301, 303-353
*******Group 2*******
3512C HD T3W00230, 232-236, 245-248, 251-254, 267-269, 271-272, 276, 278
TKP00208-00219, 224-231
*******Group 3*******
3512C HD T3R00227-00234, 316-317, 332-333
*******Group 4*******
3512C HD T3P00228-00229, 232-233, 236, 239-243
PARTS NEEDED
Qty
Part Number Description
*******Group 1*******
25 0S0509 BOLT
32 0S1617 BOLT
7 0S1618 BOLT
4 1W4658 CLAMP-V-BAND
112 2N2766 LOCKNUT
16 4P7680 SPACER-HIGH TEMP
16 4S5898 SEAL-O-RING
6 5B4399 SEAL-O RING
4 5H8848 SEAL-O RING
89 5M2894 WASHER-HARD
8 6V2751 BOLT-HEX HEAD
2 6V3968 SEAL-O-RING
8 6V5839 WASHER-HARD
16 6V9769 SEAL-O-RING
112 7L6443 BOLT-HEX HEAD
3 8T1919 SEAL-O-RING
4 9L2295 BOLT-HEX HEAD
64 9L7373 BOLT-HIGH TEMP
32 9M1974 WASHER-HARD
1 1003145 MANIFOLD-EXHAUST
6 1003146 MANIFOLD-EXHAUST
1 1003147 MANIFOLD-EXHAUST
6 1003148 MANIFOLD-EXHAUST
4 1077954 SPACER-HIGH TEMP
2 1097411 SEAL-O-RING
224 1108314 WASHER
2 1121564 GASKET
2 1228856 GASKET AS
4 1274230 GASKET
7 1674407 SEAL-O-RING
4 1808424 SEAL-O-RING
14 2224701 BELLOWS AS
2 2287089 SEAL-O-RING-ORFS
28 2295333 SEAL (see Service Claim Allowances)
2 2301072 GASKET
2 2616847 ADAPTER
1 2798992 SEAL-O-RING
9 2840753 WASHER-SST
3 2949072 SEAL-O-RING-ORFS
2 3014516 SHIELD
2 3440079 BELLOWS AS
1 3451924 GASKET
4 3487061 SEAL-PIP
8 3808583 BRACKET AS
1 3808606 BRACKET
16 4289129 GASKET
28 4289130 GASKET (see Service Claim Allowances)
5 4289132 GASKET
4 4346544 CLAMP
4 4674241 CLAMP
1 4895361 MANIFOLD-EXHAUST
1 4895362 MANIFOLD-EXHAUST
2 4899245 BELLOWS AS
1 4899248 ADAPTER
2 4900654 BELLOWS AS
2 4924705 GASKET-EXHAUST
1 4960827 SHIELD AS
1 4960828 SHIELD AS
1 4960829 BRACKET
1 4960830 BRACKET
1 4960831 SHIELD AS
2 4960832 SHIELD AS
1 4960833 SHIELD AS
3 4960834 SHIELD AS
1 4960835 SHIELD AS
1 5004880 SHIELD AS
1 5004881 SHIELD AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 22% of dealership