MANIFOLD AS 7X8383 - Caterpillar

Illustration 11 g03744206
(6) 8T-4139 Bolt
(8) 8T-4223 Hard Washer
(15) 188-8843 Plug
(20) 199-3680 Handle As
(27) 331-9373 Window Guard As
Before installing window guard assembly (27) to the cab, install handle assembly (20).
Install handle assembly (20) by using two bolts (6) and two hard washers (8).
Install two plugs (15) into both the top and bottom hole of handle assembly (20).
Illustration 12 g03745204
(A) Handle assembly position during working
(B) Handle assembly position for shipping, storage, and MH applicationsNote: Handle assembly (20) should be positioned for shipping, storage, and MH applications as shown in Illustration 12.
Illustration 13 g03744228
(1) 4E-1384 Conical Bumper
(2) 5C-7261 Nut
(9) 8T-4224 Hard Washer
Install a conical bumper (1) on both sides of the guard assembly using a hard washer (9) and a nut (2).
Illustration 14 g03745281
(5) 7Y-0623 Locknut
(11) 9X-8257 Washer
(21) 201-4534 Bolt
(24) 241-4052 Support As (not shown)
(25) 241-4053 Support As
Install window guard assembly (27) on the cab. The weight of the window guard assembly is approximately 67.7 kg (149.3 lb).
Secure the window guard assembly to support assembly (25) and support assembly (24) (not shown) using two bolts (21), two washers (11) and two locknuts (5).
Illustration 15 g03745322
(2) 5C-7261 Nut
(13) 115-1624 Gas Spring As
(16) 191-2752 Bracket As
(17) 191-2753 Bracket As (not shown)
Install one gas spring assembly (13) on the lower right-hand side and lower left-hand side of the window guard assembly. The top of each gas spring assembly is secured to the window guard assembly by using a nut (2).
The bottom of the gas spring assembly on the right-hand side is secured to bracket assembly (16) using a nut (2).
The bottom of the gas spring assembly on the left-hand side is secured to bracket assembly (17) (not shown) using a nut (2).
Illustration 16 g03744228
Loosen nuts (2). Adjust conical bumper (1) position in order to prevent rattles when the window guard assembly is latched.
Tighten nuts (2) in order to secure the conical bumper at the appropriate position.
Illustration 17 g03745375
Apply film (23) and film (26) at the locations shown in Illustration 17.Film Installation
Avoid prolonged skin contact with isopropyl alcohol. Avoid breathing the vapors in enclosed areas without adequate ventilation and do not smoke.Isopropyl alcohol is flammable. Do not use near open flame, welding operations, or around heated surfaces exceeding 482°C (900°F).
Surface preparation is important in the installation of films. The surface must be clean and dry in order for the films to adhere to the machine. Be sure that oil, grease, and dirt have been removed before you install the new films. The installation instructions that follow are recommended:
A 50:50 mixture of isopropyl alcohol and water is generally an adequate cleaning agent for cleaning the mounting surface.
Apply solvent to the contact area. Wipe the surface with a lint free cloth until the surface is dry.
Carefully remove the liner from the back of the film. Avoid touching the adhesive.
Apply the film to the surface.Note: The film cannot be repositioned once the film is applied. If the film is installed incorrectly, the film must be removed and discarded. Start again and use a new film.
Press the film