8J5917 MANIFOLD-INNER Caterpillar parts
120G, 12G, 130G, 140G, 14G, 16G
Rating:
Alternative (cross code) number:
CA8J5917
8J-5917
8J5917
CA8J5917
8J-5917
8J5917
Weight: 12 pounds 5 kg.
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Information:
Removal Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02169793
Loosen hose clamps (8). Disconnect hose assembly (7) from connection (9) for inlet air control (6).
Slide locking tab for engine wiring harness assembly (1) into the unlocked position. Disconnect engine wiring harness assembly (1) from wiring harness assembly (4) for the NRS valve. Slide the connection for wiring harness assembly (4) from bracket (2).
Slide locking tab for the engine wiring harness assembly (3) into the unlocked position. Disconnect the engine wiring harness assembly from wiring harness assembly for wastegate solenoid (5). Slide connection for wiring harness assembly for wastegate solenoid (5) from bracket (2).
Slide locking tab for engine wiring harness assembly (10) into the unlocked position. Disconnect the engine wiring harness assembly from engine inlet throttle valve (11).
Cut all the cable straps in order to allow the engine wiring harness assembly to be positioned away from inlet air control assembly (6).
Loosen hose clamps (12) on the hose assembly that connects inlet air control assembly (6) to inlet elbow (13).
Illustration 2 g02169794
Illustration 3 g02351557
Disconnect temperature sensor (16) from the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Slide clip (19) along the hose assembly. Remove the hose assembly from the wastegate actuator.
Loosen banjo bolt (22) for tube assembly (23).
Remove bolt (17) (not shown) and bolt (24) from tube assembly (23).
Remove banjo bolt (22) and remove sealing washers (21) (not shown).
Remove tube assembly (23) from inlet air control assembly (6).
Remove hose clamp (18) and hose clamp (20). Remove hose assembly (26) and hose assembly (27) from the connections on inlet air control assembly (6).
Remove bolts (14) and remove bolts (25).
Remove inlet air control assembly (6).
Remove gasket (15) (not shown) from inlet air control assembly (6).
Illustration 4 g02169795
If necessary, follow Step 17.a through Step 17.c in order to remove bracket (29).
Cut cable straps (31).
Remove bolts (28).
Remove bracket (29) from cylinder head (30).
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g02169793
Loosen hose clamps (8). Disconnect hose assembly (7) from connection (9) for inlet air control (6).
Slide locking tab for engine wiring harness assembly (1) into the unlocked position. Disconnect engine wiring harness assembly (1) from wiring harness assembly (4) for the NRS valve. Slide the connection for wiring harness assembly (4) from bracket (2).
Slide locking tab for the engine wiring harness assembly (3) into the unlocked position. Disconnect the engine wiring harness assembly from wiring harness assembly for wastegate solenoid (5). Slide connection for wiring harness assembly for wastegate solenoid (5) from bracket (2).
Slide locking tab for engine wiring harness assembly (10) into the unlocked position. Disconnect the engine wiring harness assembly from engine inlet throttle valve (11).
Cut all the cable straps in order to allow the engine wiring harness assembly to be positioned away from inlet air control assembly (6).
Loosen hose clamps (12) on the hose assembly that connects inlet air control assembly (6) to inlet elbow (13).
Illustration 2 g02169794
Illustration 3 g02351557
Disconnect temperature sensor (16) from the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Slide clip (19) along the hose assembly. Remove the hose assembly from the wastegate actuator.
Loosen banjo bolt (22) for tube assembly (23).
Remove bolt (17) (not shown) and bolt (24) from tube assembly (23).
Remove banjo bolt (22) and remove sealing washers (21) (not shown).
Remove tube assembly (23) from inlet air control assembly (6).
Remove hose clamp (18) and hose clamp (20). Remove hose assembly (26) and hose assembly (27) from the connections on inlet air control assembly (6).
Remove bolts (14) and remove bolts (25).
Remove inlet air control assembly (6).
Remove gasket (15) (not shown) from inlet air control assembly (6).
Illustration 4 g02169795
If necessary, follow Step 17.a through Step 17.c in order to remove bracket (29).
Cut cable straps (31).
Remove bolts (28).
Remove bracket (29) from cylinder head (30).
Caterpillar parts catalog:
Parts manifold Caterpillar catalog:
9S2355
MANIFOLD-EXHAUST
12F, 12G, 12H, 12H NA, 140G, 140H, 143H, 160H, 3306, 561C, D5, D5B, D5E, D6C
12F, 12G, 12H, 12H NA, 140G, 140H, 143H, 160H, 3306, 561C, D5, D5B, D5E, D6C
8S7718
MANIFOLD-EXHAUST
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G,...
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G,...
8S7717
MANIFOLD-EXHAUST
143H, 14G, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G, 980B, D6D
143H, 14G, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G, 980B, D6D
8S7716
MANIFOLD-EXHAUST
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G,...
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 235B, 3306, 3306B, 615C, 627, 814B, 814F, 815B, 815F, 816F, 966F, 966F II, 966G, 970F, 972G,...
7N3486
MANIFOLD-EXHAUST
12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235, 3306, 3306B, 528B, 530B, 966C, D5B, D6C, D6D, D6E, D6E SR, D6G SR, D6H, D6H XL, D6H XR, D6R
12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14H NA, 160G, 160H, 160H ES, 160H NA, 163H NA, 235, 3306, 3306B, 528B, 530B, 966C, D5B, D6C, D6D, D6E, D6E SR, D6G SR, D6H, D6H XL, D6H XR, D6R
1344200
MANIFOLD-EXHAUST
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 3306, 3306B, D6D, D6E, D6F SR, D6G SR, D6G2 LGP, D6G2 XL, D6H, D6H XR, D6R
12G, 12H, 12H ES, 12H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H NA, 160H, 160H ES, 160H NA, 163H NA, 3306, 3306B, D6D, D6E, D6F SR, D6G SR, D6G2 LGP, D6G2 XL, D6H, D6H XR, D6R
1017352
MANIFOLD-EXHAUST
16G, 16H NA, 3196, 3406, 3406B, 3406C, 3406E, 3456, 578, 583R, 587R, 621B, 621E, 621F, 623B, 623E, 623F, 627B, 627E, 627F, 735, 740, 814B, 824C, 824G, 824G II, 825G, 825G II, 826C, 826G, 826G II, 980C...
16G, 16H NA, 3196, 3406, 3406B, 3406C, 3406E, 3456, 578, 583R, 587R, 621B, 621E, 621F, 623B, 623E, 623F, 627B, 627E, 627F, 735, 740, 814B, 824C, 824G, 824G II, 825G, 825G II, 826C, 826G, 826G II, 980C...
1P1216
MANIFOLD-EXHAUST
120G, 130G, 3304, 3304B, 518, 518C, 527, 936F, 955K, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5HTSK II, G936
120G, 130G, 3304, 3304B, 518, 518C, 527, 936F, 955K, D4E SR, D4H, D4H XL, D4HTSK III, D5H, D5HTSK II, G936
5C8564
MANIFOLD
120G, 130G, 3304, 950, D4E, D5H, D5H XL
120G, 130G, 3304, 950, D4E, D5H, D5H XL
1836854
MANIFOLD-EXHAUST
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126B, 525C, 535C, 545C, 561N, 570B, 573, 580B, 584, 815B, 938G II, 950G II, 950H, 953C, 962G II, 962H, 963C, C7, D5N, D6N, IT38G II...
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126B, 525C, 535C, 545C, 561N, 570B, 573, 580B, 584, 815B, 938G II, 950G II, 950H, 953C, 962G II, 962H, 963C, C7, D5N, D6N, IT38G II...
1836856
MANIFOLD-EXHAUST
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126B, 525C, 535C, 545C, 561N, 570B, 573, 580B, 584, 815B, 938G II, 950G II, 950H, 953C, 962G II, 962H, 963C, C7, D5N, D6N, IT38G II...
120H, 120K, 120K 2, 12K, 12M, 135H, 140G, 140K, 140K 2, 140M, 160K, 3126B, 525C, 535C, 545C, 561N, 570B, 573, 580B, 584, 815B, 938G II, 950G II, 950H, 953C, 962G II, 962H, 963C, C7, D5N, D6N, IT38G II...
3P0890
MANIFOLD AS-PUMP
120G, 12G, 130G, 140G, 160G
120G, 12G, 130G, 140G, 160G
8J7267
MANIFOLD-OUTER
120G, 12G, 130G, 140G, 14G, 16G
120G, 12G, 130G, 140G, 14G, 16G
8J7268
MANIFOLD-OUTER
120G, 130G, 140G, 14G, 16G
120G, 130G, 140G, 14G, 16G
9T2220
MANIFOLD-RH
120G, 12G, 130G, 140G, 14G, 160G, 16G
120G, 12G, 130G, 140G, 14G, 160G, 16G
9T2219
MANIFOLD-LH
120G, 12G, 130G, 140G, 14G, 160G, 16G
120G, 12G, 130G, 140G, 14G, 160G, 16G
3P2870
MANIFOLD AS
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA
3P0883
MANIFOLD AS-PUMP
120G, 12G, 130G, 140G, 160G
120G, 12G, 130G, 140G, 160G
9N4156
MANIFOLD AS-PUMP
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
1105161
MANIFOLD
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
2P5777
MANIFOLD AS-PUMP
14G, 16G
14G, 16G
2P5775
MANIFOLD AS-PUMP
14G, 16G
14G, 16G
3P1656
MANIFOLD
14G, 14H, 14H NA, 16G, 16H, 16H NA
14G, 14H, 14H NA, 16G, 16H, 16H NA
1740310
MANIFOLD
330B L, OEMS
330B L, OEMS