MODULE GP 1096671 - Caterpillar

Removal Procedure
Start By:
Remove the cab. Refer to Disassembly and Assembly, "Cab - Remove".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop Products Guide", for tools and supplies suitable to collect and contain fluids in Caterpillar machines.Dispose of all fluids according to local regulations and mandates.
Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire. To help prevent possible injury, turn the start switch off when changing fuel filters or water separator elements. Clean up fuel spills immediately.
Note: Put identification marks on all lines, hoses, wires, and tubes for installation purposes. Plug all lines, hoses and tubes. This helps prevent fluid loss and contamination of the oil system.
Drain the fuel from the fuel tank into a suitable container for storage or proper disposal.
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Remove five bolts (1) which hold the rubber mat to the firewall.
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Remove two bolts (2) and remove bracket (3) on the battery.
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Remove rubber covers on the battery terminals. Disconnect battery terminals (4) .
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Remove bolt (5) and remove bracket (6). Remove battery (7) .
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Remove one bolt (8) which holds rubber mat (9) to the firewall.
Remove rubber mat (9) from the machine.
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Remove bolt (10) which holds hose clamp (11) to the fuel hose assembly.
Illustration 7 g00505046
Remove fuel hose assembly (12) from the fuel tank. Remove return fuel hose assembly (13) from the fuel tank.Note: Use extreme caution when the fuel hose assemblies are being removed from the fuel tank. The plastic connectors can break if too much pressure is used.Note: Fuel hose assembly (12) and fuel hose assembly (13) are two different sizes. This will prevent incorrect installation.
Disconnect two electrical wires (14) from the fuel sending unit.
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Loosen bolt (15) and remove nylon strap (16) which holds the fuel tank.
Illustration 9 g00505102
Illustration 10 g00583928
Remove fuel tank (17) .