MODULE AR-EXH 5455438 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 208-5040 Support Tube 1
B 189-0412 Clevis 1
C 1U-9200 Lever Puller Hoist 1
D 422-5474 Lifting Eye Assembly 1
8T-6385 Bolt 1 Start By:
Remove the hood.
Remove the muffler.
Remove the fan.
Remove belt
Turn the battery disconnect switch to the off position.
Drain the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change" for the correct draining and filling procedures.
Illustration 1 g02791527
Remove panels (1).
Illustration 2 g03319787
Remove panels (2).
Illustration 3 g02791543
Remove panel (3) and brace (4).
Illustration 4 g02791920
Remove bracket (5), hose assemblies (6), hose assembly 7, and hose assemblies (8).
Illustration 5 g03319797
Disconnect hose assemblies (9). Remove cable assembly (11). Disconnect harness assemblies (10) and (12). Reposition harness assemblies (10) and (12) out of way.
Illustration 6 g03319871
Disconnect cable assembly (13).
Illustration 7 g03319887
Remove hose assembly (14). Remove hose assemblies (15). Remove hose assembly (16).
Illustration 8 g02792022
Disconnect harness assembly (17). Remove bolts (18) and reposition refrigerant compressor (19) out of way.
Illustration 9 g02792071
Disconnect ground strap (21) and harness assembly (20).
Illustration 10 g03319921
Disconnect harness assembly (22) Disconnect cable assemblies (23).
Illustration 11 g03320959
Attach Tooling (A), Tooling (B), Tooling (C), and Tooling (D) to main hydraulic pump (26). Use Tooling (A), Tooling (B), and Tooling (C) in order to support main hydraulic pump (26).
Attach a suitable lifting device to engine (24). The weight of engine (24) is approximately 680 kg (1500 lb). Remove bolts (25). Remove the engine mounting bolts . Remove engine (24). Installation Procedure
Install engine (24) in the reverse order of removal.