MONITOR GP-OPERATOR 5251721 - Caterpillar

Illustration 11 g06015830
Typical example
Illustration 12 g06015831
Typical example
Position a new gasket (16) onto inlet air control assembly (8). Ensure gasket (16) is correctly installed into locating Pins (C).
Loosen bolts (36) for bracket (35).
Illustration 13 g06015691
Typical example
Illustration 14 g06015699
Typical example
Position inlet air control assembly (8) onto the bracket.Note: Ensure that the inlet air control assembly is correctly installed onto the hose assembly for the inlet elbow.
Install bolts (25) to inlet air control assembly (8) hand tight.
Install bolts (14) hand tight. Ensure that gasket (16) remains correctly positioned onto inlet air control assembly (8).
Tighten bolts (25) to a torque of 18 N m (159 lb in).
Tighten bolts (14) to a torque of 22 N m (195 lb in).
Illustration 15 g06015831
Typical example
Tighten bolts (36) for bracket (35) to a torque of 44 N m (32 lb ft).
Illustration 16 g06018304
Typical example
Install stud (26). Tighten the stud to a torque of 11 N m (97 lb in).Note: On certain applications, a spacer an extra gasket may be installed.
If necessary, position a new gasket (30) (not shown) over stud (26).
If necessary, install spacer (29) to stud (26).
Position a new gasket (28) (not shown) over stud (26).
Install connection (9).
Install bolts (31) and nut (27) to connection (9). Tighten bolts and nut to a torque of 18 N m (159 lb in)
Position tube assembly (24) onto inlet air control assembly (8). Loosely install bolt (23) and bolt (15) to the tube assembly.
Install sealing washer (21) (not shown) to banjo bolt (22). Install the banjo bolt to tube assembly (24) and install remaining sealing washer (21) (not shown) to the banjo bolt.
Tighten banjo bolt (22) to a torque of 15 N m (133 lb in).
Tighten bolt (23) and bolt (15) to a torque of 22 N m (195 lb in).
Position a new hose clamp (17) onto hose assembly (18). Install hose assembly to inlet air control assembly (8). Tighten hose clamp (17).
Position a new hose clamp (19) onto hose assembly (20). Install hose assembly to inlet air control assembly (8). Tighten hose clamp (19).
Connect hose assembly (13) to the wastegate actuator. Slide clip (12) along hose assembly (13). Ensure that the clip is correctly positioned onto the hose.
Illustration 17 g06015679
Typical example
Illustration 18 g02518536
Hose clamp Type (A)
Hose clamp Type (B)
Tighten hose clamps (10) on the hose assembly that connects inlet air control assembly (8) to inlet elbow (11). Refer to Illustration 18 to determine the correct type of hose clamp.Tighten hose clamps Type (A) to a torque of 11 N m (97 lb in).Tighten hose clamps Type (B) to a torque of 7 N m (62 lb in).
Slide connection for wiring harness assembly (4) onto bracket (3). Connect engine wiring harness assembly (2) to wiring harness assembly (4) for wastegate solenoid (6).
Slide the connection for wiring harness assembly (5) onto bracket (3). Connect engine wiring harness assembly (1) to wiring harness assembly (5) for NRS valve (7).
If necessary, connect the hose assembly to connection (9) for inlet air control (8). Tighten the hose clamps to a torque of 6 N m (53 lb in).Throttle Valve (Intake Air)