MOTOR & MTG GP-PROPEL 2135114 - Caterpillar

Image2.3.2
- 9) Remove seven of the eight crankcase covers from this side of the engine. Do not remove the crankcase cover that is located behind the engine starter. Keep all crankcase cover bolts and washers for reuse.
- 10) Carefully loosen the connections between the suction funnels and the block. Rotate each as shown in Image1.6.2 with the opening of the suction funnel at either the 4 O'clock position or the 8 O'clock position. The suction funnel openings will be pointed away from the main bearing webs. Tighten to 35 +/- 5 N.m.
Image2.5.1
Image2.5.2
- 11) Install three of the 382-662 Explosion Relief Valves on three of the 370-4569 Crankcase Covers. Refer to Image2.6.1 for completed crankcase covers.
Install four of the 418-9734 Three Port Covers on four of the 370-4569 Crankcase Covers. Each three port cover requires six 5M-2894 Washers and six 0S-1588 Bolts to fasten the three port cover to the 370-4569 Crankcase Covers.
Install the seven crankcase cover assemblies to the block. Reuse the 3V-3308 Washers and 0S-1591 Bolts that were removed during disassembly of the seven crankcase covers. Refer to Image2.6.2 for location of the new crankcase covers for oil mist detectors mounted to either service side of the engine.
Replace the two bolts that mounted the oil collection box with two 0S-1591 Bolts. Reinstall the remaining three crankcase covers that were removed earlier.
Image2.6.1
Image2.6.2
- 12) Using 396-3313 Bracket and 396-3314 Bracket, mount the 144-0526 Regulator. Note new orientation of regulator. Refer to Image2.7.1 for hardware.
- 13) Install the 360-4135 Air Filter, 396-1561 and 424-8392 Tubes (LH mounted), 396-1561 and 396-1560 Tubes (RH mounted). Refer to Image2.7.2 through Image2.7.4 for hardware.
Image2.7.1
Image2.7.2
Image2.7.3
Image2.7.4
- 14) Install the 393-8138 Right Manifold and 393-8139 Left Manifold using eight 192-1406 Ferrules and 192-1405 Nuts.
- 15) Install the new 399-5862 Manifold Support Brackets. Refer to Image2.8.1 for hardware.
- 16) Install new 398-3123 Hose Assemblies between the manifolds and OMD head.
- 17) Install new 393-2800 hose assembly between the cylinder #4 crankcase cover that contains the 418-9734 three port cover and the OMD head. Refer to Image2.8.1 for installation location into the three port cover.
- 18) Using fitting 6V-3527, mount four of the 368-5086 oil-siphons into the threaded bosses, located on the three port side covers. Refer to Image2.8.1 for installation locations of these four oil-siphons.
- 19) Fill the siphon with 70 mL of engine oil.
- Caution, overfilling siphon can cause a draining affect causing improper operation.
Image2.8.1
- 20) Install fittings into manifolds and attach drain hoses, see Image 2.9.1 for part numbers.
Image2.9.1
- 21) Calibrate the OMD head. Refer to RENR2225, Testing and Adjusting, "Commissioning Procedure" for Oil Mist Detectors.