3492987 MOTOR GP-GEAR Caterpillar parts
D6K, D6K LGP, PL61
Rating:
Alternative (cross code) number:
CA3492987
349-2987
3492987
CA3492987
349-2987
3492987
Weight: 9 pounds 4 kg.
PIPELAYER, TRACK-TYPE TRACTOR,
This part in 2 request:
Show.
This information for suppliers only!
2024-03-15
2019-11-24
Information:
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9082 Engine Turning Tool 1
B 1P-1861 Retaining Ring Pliers 1
C 271-0498 Expander Ring 1
D 485-8003 Tool As 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00582421
Typical example
Use Tool (C) to install piston rings (6) on piston (3).
The ends of the oil control piston ring should be 180 degrees away from the oil ring end gap. The white-colored section of the oil ring spring should also be visible at the oil ring end gap.
Install the intermediate ring with the side that is marked "UP" toward the top of the piston. Position the intermediate ring with the green strip on the right side of the end gap.
Install the top piston ring with the red strip on the right side of the end gap.
The piston ring end gaps must be approximately 120 degrees away from each other after installation.
Illustration 2 g00582420
Typical example
Place clean engine oil on piston pin (4), the piston pin bearing, and the bore in piston pin (4).
Position connecting rod (5) in piston (3) and install piston pin (4).
Use Tool (B) to install the snap rings that hold piston pin (4).
Check the clearance of the bearings. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the correct procedure.
Install the upper half of the connecting rod bearing in connecting rod (5). Ensure that the tab on the back of the bearing is in the bearing tab groove on connecting rod (5).
Illustration 3 g00582933
Typical example
Place clean engine oil on the piston rings and the cylinder liner bore. Use Tool (D) to compress the piston rings.
Install the piston and connecting rod assembly in the engine.
Ensure that the piston and connecting rod assembly is installed in the engine with the chamfer of the connecting rod bore adjacent to the crank pin thrust surface. The opposite side should also thrust against the mating rod on the crank pin.
Illustration 4 g00582418
Typical example
Install the lower half of the connecting rod bearing in connecting rod cap (2). Ensure that the tab on the back of the bearing is in the bearing tab groove on connecting rod cap (2).
Place clean engine oil on the upper half and on the lower half of the connecting rod bearing.
Apply Bel-Ray Molylube 67700 to the threads of the bolts and the threads in connecting rod caps (2). Refer to the following link for ordering purpose.www.belray.com
Position connecting rod cap (2) on the connecting rod and install bolts (1) in connecting rod cap (2).
Refer to Disassembly and Assembly, "Connecting Rod Bearings - Remove and Install" for the correct tightening procedure of the bolts in the connecting rod cap.
Check the side clearance that is between two of the connecting rods that are on the same journal. The clearance must be 0.850 0.232 mm (0.0335 0.0091 inch).End By:a. Install the piston cooling jets.b. Install the spacer plate.
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9082 Engine Turning Tool 1
B 1P-1861 Retaining Ring Pliers 1
C 271-0498 Expander Ring 1
D 485-8003 Tool As 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00582421
Typical example
Use Tool (C) to install piston rings (6) on piston (3).
The ends of the oil control piston ring should be 180 degrees away from the oil ring end gap. The white-colored section of the oil ring spring should also be visible at the oil ring end gap.
Install the intermediate ring with the side that is marked "UP" toward the top of the piston. Position the intermediate ring with the green strip on the right side of the end gap.
Install the top piston ring with the red strip on the right side of the end gap.
The piston ring end gaps must be approximately 120 degrees away from each other after installation.
Illustration 2 g00582420
Typical example
Place clean engine oil on piston pin (4), the piston pin bearing, and the bore in piston pin (4).
Position connecting rod (5) in piston (3) and install piston pin (4).
Use Tool (B) to install the snap rings that hold piston pin (4).
Check the clearance of the bearings. Refer to Disassembly and Assembly, "Bearing Clearance - Check" for the correct procedure.
Install the upper half of the connecting rod bearing in connecting rod (5). Ensure that the tab on the back of the bearing is in the bearing tab groove on connecting rod (5).
Illustration 3 g00582933
Typical example
Place clean engine oil on the piston rings and the cylinder liner bore. Use Tool (D) to compress the piston rings.
Install the piston and connecting rod assembly in the engine.
Ensure that the piston and connecting rod assembly is installed in the engine with the chamfer of the connecting rod bore adjacent to the crank pin thrust surface. The opposite side should also thrust against the mating rod on the crank pin.
Illustration 4 g00582418
Typical example
Install the lower half of the connecting rod bearing in connecting rod cap (2). Ensure that the tab on the back of the bearing is in the bearing tab groove on connecting rod cap (2).
Place clean engine oil on the upper half and on the lower half of the connecting rod bearing.
Apply Bel-Ray Molylube 67700 to the threads of the bolts and the threads in connecting rod caps (2). Refer to the following link for ordering purpose.www.belray.com
Position connecting rod cap (2) on the connecting rod and install bolts (1) in connecting rod cap (2).
Refer to Disassembly and Assembly, "Connecting Rod Bearings - Remove and Install" for the correct tightening procedure of the bolts in the connecting rod cap.
Check the side clearance that is between two of the connecting rods that are on the same journal. The clearance must be 0.850 0.232 mm (0.0335 0.0091 inch).End By:a. Install the piston cooling jets.b. Install the spacer plate.
Caterpillar parts catalog:
Parts motor Caterpillar catalog:
2700076
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, PL61
D6K, D6K LGP, PL61
3305023
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
2001729
MOTOR GP-PISTON
D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL, D5G, D5K LGP, D5K2 XL, D6K LGP
D3G, D3K XL, D3K2 LGP, D4G, D4K XL, D4K2 XL, D5G, D5K LGP, D5K2 XL, D6K LGP
2362123
MOTOR & MOUNTING GP
953D, D6K, D6K LGP, D6K XL, PL61
953D, D6K, D6K LGP, D6K XL, PL61
2436639
MOTOR GP-PISTON
953D, D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
953D, D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
2476606
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, PL61
D6K, D6K LGP, PL61
3044243
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP
3305021
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP, PL61
2564580
MOTOR AS
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, 416E, 420E, 430E, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
120H, 120M, 12H, 12M, 135H, 140H, 140M, 143H, 14H, 14M, 160H, 160M, 163H, 16H, 16M, 24M, 416E, 420E, 430E, D3G, D3K XL, D4G, D4K XL, D5G, D5K LGP, D6K LGP, D6N, D6R II, D6R III, D6T, D7R II, D8T, D9T
2756706
MOTOR AS-BLOWER
583T, 587R, 587T, 613G, 621G, 623G, 627G, 631G, 637G, 657G, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 914G, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 930G...
583T, 587R, 587T, 613G, 621G, 623G, 627G, 631G, 637G, 657G, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 914G, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 930G...
3073170
MOTOR GP-GEAR
D6K, D6K LGP, PL61
D6K, D6K LGP, PL61
3044406
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP
3073170
MOTOR GP-GEAR
D6K, D6K LGP, PL61
D6K, D6K LGP, PL61
1285038
MOTOR AS-WINDOW WIPER
583T, 587R, 587T
583T, 587R, 587T
2756706
MOTOR AS-BLOWER
583T, 587R, 587T, 613G, 621G, 623G, 627G, 631G, 637G, 657G, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 914G, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 930G...
583T, 587R, 587T, 613G, 621G, 623G, 627G, 631G, 637G, 657G, 725, 725C, 730, 730C, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 914G, 924G, 924GZ, 924H, 924HZ, 924K, 928G, 928H, 930G...
1836967
MOTOR GP-ELECTRIC
583T, 587R, 587T, 938G, 938G II, 938H, 950 GC, 950G, 950G II, 950H, 962G, 962G II, 962H, 966G, 966G II, 966H, 972G, 972G II, 972H, 993K, D10T, D11R, D11T, D8T, D9T, IT38G, IT38G II, IT38H, IT62G II, I...
583T, 587R, 587T, 938G, 938G II, 938H, 950 GC, 950G, 950G II, 950H, 962G, 962G II, 962H, 966G, 966G II, 966H, 972G, 972G II, 972H, 993K, D10T, D11R, D11T, D8T, D9T, IT38G, IT38G II, IT38H, IT62G II, I...
1794812
MOTOR GP-WINDOW WIPER
D3G, D4G, D5G
D3G, D4G, D5G
1753759
MOTOR AS-WINDOW WIPER
D5N, D6G, D6G2 LGP, D6G2 XL, D6N, D7G2
D5N, D6G, D6G2 LGP, D6G2 XL, D6N, D7G2
1P6535
MOTOR ASSEM.
816, D6C, D8H
816, D6C, D8H
3530255
MOTOR GP-GEAR
D6K XL, D6K2, D6K2 LGP
D6K XL, D6K2, D6K2 LGP
2701907
MOTOR GP-WINDOW WIPER
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
D3K XL, D3K2 LGP, D4K XL, D4K2 XL, D5K LGP, D5K2 XL
1971932
MOTOR AS-BLOWER
120M, 12M, 140M, 14M, 160M, 16M, 844H, 854G, 854K, 953D, 963D, 990H, 992G, 992K, 993K, 994F, 994H, D11T, D6N, D6N LGP, D8T
120M, 12M, 140M, 14M, 160M, 16M, 844H, 854G, 854K, 953D, 963D, 990H, 992G, 992K, 993K, 994F, 994H, D11T, D6N, D6N LGP, D8T
3044406
MOTOR GP-WINDOW WIPER
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP
D6K, D6K LGP, D6K XL, D6K2, D6K2 LGP