4443012 MOTOR AS Caterpillar parts
PM3516, PMG3516
Rating:
Alternative (cross code) number:
CA4443012
444-3012
4443012
CA4443012
444-3012
4443012
Weight: 1179 pounds 534 kg.
POWER MODULE,
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Information:
Test Step 7. Create a Short Circuit Between the Signal and the Common Terminals at the Sensor Connector
Turn the keyswitch to the ON position.
Fabricate a jumper wire that is 150 mm (6 inch) long. Crimp a terminal to both ends of the wire.
Monitor the "Active Diagnostic Code" screen of the electronic service tool before installing the jumper wire and after installing the jumper wire.
Install the jumper on the sensor connector. Install one end of the jumper at the sensor signal (terminal 3). Install the other end of the jumper at the common connection for the pressure sensor (terminal 2). Wait at least 30 seconds for activation of the short circuit diagnostic code.
Record the result of the test.Expected Result:A 1797-4 diagnostic code is active when the jumper is installed. A 1797-3 diagnostic code is active when the jumper is removed.Results:OK - The engine harness and the ECM are OK.Repair: Perform the following repair:
Temporarily connect a new sensor to the harness but do not install the new sensor in the engine.
Use the electronic service tool to verify that the replacement sensor eliminates the fault.
If the 1797-3 diagnostic code is eliminated, install the replacement sensor.
Use the electronic service tool to clear the logged diagnostic codes.STOP.Not OK - The 1797-3 diagnostic code remains active when the jumper is installed. The most probable location for the open circuit is in the common wire for the sensor, or in the sensor signal wire of the engine harness between the ECM and the sensor. Remove the jumper. Proceed to Test Step 8.Test Step 8. Check the Operation of the ECM by Creating Open and Short Circuits at the ECM Connector
Turn the keyswitch to the OFF position.
Disconnect the P2 connector from the ECM. Thoroughly inspect both halves of the connector for signs of corrosion or moisture. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Reconnect the P2 connector.
Turn the keyswitch to the ON position. Use the electronic service tool in order to monitor the "Active Diagnostic Code" screen. Wait at least 10 seconds for activation of the code.A 1797-3 diagnostic code should be active for the suspect sensor.Note: When the P2 connector is disconnected, all of the open circuit diagnostic codes for the pressure sensors and temperature sensors will be active. This is normal. Disregard the diagnostic codes for the pressure sensors and the temperature sensors that are not suspect. Address the diagnostic codes for the fuel rail pressure sensor only.
Turn the keyswitch to the OFF position.
Fabricate a jumper wire that is 150 mm (6 inch) long. Crimp a terminal to both ends of the wire.
Install the jumper wire on the P2 connector. Insert the jumper wire between P2:51 and P2:40.Use the electronic service tool to verify that there is a 1797-4 diagnostic code.
Record the result of the test.Expected Result:A 1797-3 diagnostic code is present when the jumper is removed. A 1797-4 diagnostic code is present when the jumper is installed.Results:OK - The ECM is operating correctly. Proceed to Test Step 9.Not OK - One of the following
Turn the keyswitch to the ON position.
Fabricate a jumper wire that is 150 mm (6 inch) long. Crimp a terminal to both ends of the wire.
Monitor the "Active Diagnostic Code" screen of the electronic service tool before installing the jumper wire and after installing the jumper wire.
Install the jumper on the sensor connector. Install one end of the jumper at the sensor signal (terminal 3). Install the other end of the jumper at the common connection for the pressure sensor (terminal 2). Wait at least 30 seconds for activation of the short circuit diagnostic code.
Record the result of the test.Expected Result:A 1797-4 diagnostic code is active when the jumper is installed. A 1797-3 diagnostic code is active when the jumper is removed.Results:OK - The engine harness and the ECM are OK.Repair: Perform the following repair:
Temporarily connect a new sensor to the harness but do not install the new sensor in the engine.
Use the electronic service tool to verify that the replacement sensor eliminates the fault.
If the 1797-3 diagnostic code is eliminated, install the replacement sensor.
Use the electronic service tool to clear the logged diagnostic codes.STOP.Not OK - The 1797-3 diagnostic code remains active when the jumper is installed. The most probable location for the open circuit is in the common wire for the sensor, or in the sensor signal wire of the engine harness between the ECM and the sensor. Remove the jumper. Proceed to Test Step 8.Test Step 8. Check the Operation of the ECM by Creating Open and Short Circuits at the ECM Connector
Turn the keyswitch to the OFF position.
Disconnect the P2 connector from the ECM. Thoroughly inspect both halves of the connector for signs of corrosion or moisture. Refer to Troubleshooting, "Electrical Connectors - Inspect".
Reconnect the P2 connector.
Turn the keyswitch to the ON position. Use the electronic service tool in order to monitor the "Active Diagnostic Code" screen. Wait at least 10 seconds for activation of the code.A 1797-3 diagnostic code should be active for the suspect sensor.Note: When the P2 connector is disconnected, all of the open circuit diagnostic codes for the pressure sensors and temperature sensors will be active. This is normal. Disregard the diagnostic codes for the pressure sensors and the temperature sensors that are not suspect. Address the diagnostic codes for the fuel rail pressure sensor only.
Turn the keyswitch to the OFF position.
Fabricate a jumper wire that is 150 mm (6 inch) long. Crimp a terminal to both ends of the wire.
Install the jumper wire on the P2 connector. Insert the jumper wire between P2:51 and P2:40.Use the electronic service tool to verify that there is a 1797-4 diagnostic code.
Record the result of the test.Expected Result:A 1797-3 diagnostic code is present when the jumper is removed. A 1797-4 diagnostic code is present when the jumper is installed.Results:OK - The ECM is operating correctly. Proceed to Test Step 9.Not OK - One of the following
Caterpillar parts catalog:
Parts motor Caterpillar catalog:
2035892
MOTOR STARTER
3512B, 3516B, G3516B, PM3512, PM3516, PMG3516
3512B, 3516B, G3516B, PM3512, PM3516, PMG3516
3028728
MOTOR AS-PRELUBRICATION
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512, G3516, G3516B, PM3516, PP3516
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, G3512, G3516, G3516B, PM3516, PP3516
1123770
MOTOR-ELECTRIC
3408, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3516, 3516B, G3406, G3408, G3412, G3516, PM3412, PM3508, PM3512, PM3516
3408, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3516, 3516B, G3406, G3408, G3412, G3516, PM3412, PM3508, PM3512, PM3516
1704008
MOTOR AS
3406C, 3412, 3508, 3508B, 3512, 3512B, 3516, 3516B, G3516, PM3412, PM3508, PM3512, PM3516
3406C, 3412, 3508, 3508B, 3512, 3512B, 3516, 3516B, G3516, PM3412, PM3508, PM3512, PM3516
7N4510
MOTOR AS
3512B, 3516B, D399, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520C, G3520E, PMG3516
3512B, 3516B, D399, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520C, G3520E, PMG3516
1879687
MOTOR AS
3516B, PM3516
3516B, PM3516
3716200
MOTOR AS
3516C, C27, C32, PM3412, PM3508, PM3512, PM3516
3516C, C27, C32, PM3412, PM3508, PM3512, PM3516
2024223
MOTOR AS
PM3516, PMG3516
PM3516, PMG3516
2210787
MOTOR-ELECTRIC
PM3508, PM3512, PM3516, PMG3516
PM3508, PM3512, PM3516, PMG3516
2242344
MOTOR
PM3512, PM3516, PMG3516
PM3512, PM3516, PMG3516
3818740
MOTOR
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, PM3516
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, PM3516
4221420
MOTOR AS
PM3516
PM3516
2024223
MOTOR AS
PM3516, PMG3516
PM3516, PMG3516
3716200
MOTOR AS
3516C, C27, C32, PM3412, PM3508, PM3512, PM3516
3516C, C27, C32, PM3412, PM3508, PM3512, PM3516
1660582
MOTOR
G3516B
G3516B
1492300
MOTOR
G3516B
G3516B
1489105
MOTOR AS
3306B, 3406C, 3412, 3412C
3306B, 3406C, 3412, 3412C
1486895
MOTOR
3406C
3406C
2357016
MOTOR
UPS 250
UPS 250
3T8826
MOTOR AS
3508, D399, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520B, G3520C
3508, D399, G3508, G3512, G3516, G3516B, G3516C, G3516E, G3520B, G3520C
3340917
MOTOR
3516C
3516C
2W0652
MOTOR AS-PUMP
3508, D399, G3508, G3512, G3512E, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E
3508, D399, G3508, G3512, G3512E, G3516, G3516B, G3516C, G3516E, G3520B, G3520C, G3520E
2242344
MOTOR
PM3512, PM3516, PMG3516
PM3512, PM3516, PMG3516
2210787
MOTOR-ELECTRIC
PM3508, PM3512, PM3516, PMG3516
PM3508, PM3512, PM3516, PMG3516