MOUNTING GP-ENGINE 2373658 - Caterpillar

Sequence For Rocker Arm Bolts(1) Bore in rocker arm for shaft (new) ... 24.803 0.013 mm (.9765 .0005 in)(2) Put 5P3931 Anti-Seize Compound on the threads of all bolts that hold rocker arm shaft and tighten the bolts in the following step sequence. Step 1. Tighten bolts from 1 to 6 in number sequence to ... 270 25 N m (200 18 lb ft)Step 2. Tighten bolts from 1 to 6 in number sequence to ... 450 20 N m (330 15 lb ft)Step 3. Tighten bolts from 1 to 6 in number sequence again to ... 450 20 N m (330 15 lb ft)(3) Torque for locknut for valve adjustment screw ... 30 4 N m (22 3 lb ft)(4) Torque for locknut bridge adjustment screw ... 30 4 N m (22 3 lb ft)(5) Valve lash: Intake valves ... 0.38 mm (.015 in)Exhaust valves ... 0.76 mm (.030 in)(6) Height to top of dowel ... 53.3 0.5 mm (2.10 .02 in)(7) Diameter of dowel (new) ... 11.008 0.003 mm (.4334 .0001 in) Bore in bridge for dowel (new) ... 11.13 0.05 mm (.438 .002 in)Bore in head for dowel ... 10.968 0.020 mm (.4318 .0008 in)(8) Diameter of valve lifter (new) ... 27.896 0.013 mm (1.0983 .0005 in) Bore in block for valve lifter (new) ... 27.9527 0.0190 mm (1.10050 .00075 in) See Guideline For Reusable Parts; Salvage Of Lifter Bores in 3400 Family Engines, SEBF8069 for the procedure, tooling and specifications needed to install 4W4588 Sleeves for salvage of the lifter bores in the cylinder block.(9) Lifter guide springs must not be used again. Always install new lifter guide springs. (10) 2N7229 Spring: Length under test force ... 74.2 mm (2.92 in)Test force ... 45 to 53 N (10 to 12 lb)Free length after test ... 114.3 mm (4.50 in)Outside diameter ... 29.7 mm (1.17 in)(11) Dowel length above top surface of rocker shaft support to be (both ends) ... 12.7 1.0 mm (.50 .04 in)(12) Clearance for rocker arms (both ends) ... 0.30 to 1.40 mm (.012 to .055 in)(13) Use 2N7228 Washer as needed to get clearance (12).