MOUNTING GP-BEVEL GEAR & XMSN 2885669 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     4C-5809     Electric Hydraulic Pump Gp     1    
9U-7536 Lift Stand     2    
B     132-8223     Power Pack     1    
132-8119 Hydraulic Torque Wrench Assembly     1    
C     183-4799     Track Roller Lifting Fork     1    
D     FT2930     Extension     2    Note: There is a track guide on each side of the machine. The procedure which follows is for the removal of the track roller with the track guide.
Start the engine. Park the machine on a hard, level surface. Stop the engine.
Personal injury or death can result from grease and oil coming out of the relief valve.Grease and oil are under high pressure coming out of the relief valve and can penetrate the body.Do not watch the relief valve to see if grease is escaping. Watch the track or track adjustment cylinder to see if the track is being loosened. Make sure the vent holes are clean before the tension is released on the track.
Illustration 1 g00612079
Release the tension on the track assembly. Slowly loosen relief valve (1) for the track adjuster. Do not loosen the relief valve more than one turn.Note: If the track assembly does not loosen after you open the relief valve. Rotate the track forward and backward until the track tension is released.
Illustration 2 g00611990
Use Tooling (B) and loosen the four bolts (3) that hold track guide (2) to the track roller frame assembly. Note: Do not remove the bolts at this time.
Illustration 3 g00611992
Use Tooling (B) and loosen the four bolts (5) that secure track roller (4) to the track roller frame assembly. Note: Do not remove the bolts at this time.
Illustration 4 g00875408
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the track roller and the track roller frame assembly for the removal of the track roller.
Lift the side of the machine in order to install Tooling (A) under the frame, as shown.
Illustration 5 g00875413
Install Tooling (C) under track guide (2). Remove four bolts and spacers (3). Remove track guide (2). The weight of the track guide is approximately 90 kg (200 lb).
Illustration 6 g00611815
Use a suitable lifting device and remove the track guide (2) from the machine. The weight of the track guide is 82 kg (180 lb).
Illustration 7 g00611817
Fasten a hoist to Tooling (C) and position Tooling (C) under track roller (4), as shown. Remove the bolts and washers (5) that secure the track roller. Remove the track roller from the machine. The weight of the track roller is 136 kg (300 lb).