MOUNTING GP-JACKET WTR HEATER 5R3859 - Caterpillar

Illustration 10 g01292042
Filter cart operation
Note: The filter cart pump will cavitate during start-up on certain occasions. The cavitation is due to air in the suction lines of the pump. If the cavitation continues for more than 1 minute, shut the filter cart OFF and check the filter cart connections.
Ensure that there are no oil leaks from any of the filter cart connections.Note: Caterpillar recommends taking a particle count on the oil at the start of the filter cycle to use as a baseline particle count.
The oil can be particle count tested for cleanliness in one of the two following ways.
Use a 170-8500 Portable Particle Analyzer for immediate results.
Collect a bottle sample and send the sample to an S O S lab. Refer to Contamination Control Guideline, SEBF8482, "Obtaining an Oil Sample for S O S Analysis".Portable Particle Analyzer Procedure
When using a portable particle analyzer for particle counting, be sure to read and understand the Tool Operating Manual before operating the particle counter.
Illustration 11 g01292043
(11) Fabricated suction tube
(12) 220-8607 Fitting
(13) 210-5530 Coupler
(14) S O S valve
Attach the fabricated suction tube (11) suction tube to the S O S valve (14) on the machine.Note: The fabricated suction tube can be made with the parts listed in Table 3 and as shown in Illustration 11.
Attach the other end of the fabricated suction tube (11) to the "low pressure in" port on the portable particle analyzer as called for in the Tool Operating Manual.Bottle Sample Procedure
Illustration 12 g01292044
(14) S O S valve
(15) 169-8373 Bottle Group
If collecting a bottle sample, use the same S O S valve (14) and a 169-8373 Bottle Group (15).
Record an oil sample from the S O S valve (14) on the filter cart at the beginning of the filter cycle.Note: Kidney loop filtration can be performed while running the engine.
At the halfway point of kidney looping, stop the procedure and change the filter on the machine.Note: Changing the filters on the machine halfway through the filtering process avoids opening the filter housing after the system has been thoroughly cleaned. If the filter housing is opened after the filtration process is complete, the housing will become an inlet for contamination. The new filters can remain in place until the next scheduled filter change.Note: Replace the filters on the machine if the filters are scheduled for replacement, or if the filters are not working at optimal performance.
Operate the filter cart until the portable particle indicates that the oil has reached an ISO level of at least 18/15. The final ISO code should be recorded before the machine is returned to the field.
When the target ISO level has been met, close the air supply valve (10). Disconnect the air supply hose (9). Refer to Illustration 9.Note: Refer to "Oil Compartment Filtration Times for 188-3242 Filter Cart" at the end of this document, when a portable particle analyzer is not available.
Disconnect the filter cart discharge hose (7) from the filler cap adapter side return port (8). Install the dust caps on the coupler and on