MUFFLER AS 4P2091 - Caterpillar

Removal Procedure
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Turn the battery disconnect switch to the OFF position.
Illustration 1 g02708636
Remove nut (2) from busbar (3).
Disconnect harness assembly (4) from busbar (3) and the clip.
Remove nuts (1) that secure busbar (3) to glow plugs (5).
Remove busbar (1) from glow plugs (5).
Illustration 2 g02708637
Clean the area around glow plugs (5). Ensure that the area is free from contamination before removal of the glow plugs.
Remove glow plugs (5) from cylinder head (6). Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 247-5377 Torque Wrench 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 3 g02708637
Before installing glow plugs (5), ensure that the glow plugs are operating correctly. Ref to Trouble Shooting, "Glow Plug Starting Aid - Test" “Check the Operation of the Glow Plugs” for the correct procedure.
Ensure that the threads of the glow plugs are clean and free from damage. Replace any damaged glow plugs.
Install glow plugs (5) into cylinder head (6). Tighten the glow plugs to a torque of 15 N m (132 lb in).
Illustration 4 g02708636
Position busbar (3) onto glow plugs (5). Tighten nuts (1) finger tight.
Use Tooling (A) to tighten nuts (1) to a torque of 2 N m (17 lb in).
Connect harness assembly (4) to the stud on busbar (3) and the clip.
Install nut (2) to the stud on busbar (3). Tighten the nut to a torque of 6 N m (53 lb in).
Turn the battery disconnect switch to the ON position. End By:
Install the inlet elbow and inlet air control (NRS Induction Mixer). Refer to Disassembly and Assembly, "Inlet Air Control (NRS Induction Mixer) - Install" for the correct procedure.