4P6548 MUFFLER ASSEM. Caterpillar parts
966F
Rating:
Alternative (cross code) number:
CA4P6548
4P-6548
4P6548
CA4P6548
4P-6548
4P6548
Weight: 28 pounds 13 kg.
Information:
BODY DIAMETER/WIDTH
254
mm
BODY LENGTH
512
mm
INLET ID
116
mm
OUTLET OD
130.81
mm
OVAL HEIGHT
381
mm
OVERALL LENGTH
626.5
mm
PROTECTIVE SHIELD
N
WITH EJECTOR
Y
WITH MOUNTING BRACKET
N
WITH OUTER WRAP
N
WHEEL LOADER,
Related part:
4P6548
MUFFLER-YM
3607878
CL
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CTP 4P6548 Muffler for Model 966F
CTP For model 966F || Sold in each || Easy in-and-out fit
CTP For model 966F || Sold in each || Easy in-and-out fit
CTP 4P6548 Muffler for Model 966F
CTP For model 966F || Sold in each || Easy in-and-out fit
CTP For model 966F || Sold in each || Easy in-and-out fit
Number on catalog scheme:
1
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Compatible equipment models: 4P6548:
Information:
Engine: Commercial
All Engine: Truck
AllReference: Special Instruction, SEHS9615, "Servicing DT Connectors"Reference: Service Magazine, SEPD0342, 27 January 97, "Field Repair of Single Wire Breaks in Harnesses"Description
Illustration 1 g00745578
110-8769 Wire Assembly (1) Rubber boot (2) Terminal (3) 6A-3361 Electrical Wire (410 mm (16.1 inch), 16 gauge - blackIf it becomes necessary to repair the harness connection to the alternator R-terminal, the damaged connector can be cut off and replaced by the 110-8769 Wire Assembly (Illustration 1). The 110-8769 Wire Assembly will service the R-terminal connector on machines and engines equipped with the alternators that are listed in Table 1.
Table 1
ALTERNATORS SERVICED WITH 110-8769 WIRE ASSEMBLY
Description Service Manual Alternator Part Numbers
10-SI/CS-121 Series SENB8373 -
20-SI Series SENR4978 7G-7889, 6N-9294, 3T-6352, 5N-5692
21-SI Series SENR4757 107-7977, 132-2156, 121-4134, 121-4135, 117-1379, 125-9597
26-SI Series SENR7508 3E-7577, 112-5041, 3E-7892
30-SI Series SENR7508 9X-7803, 114-2401, 4N-3986, 8C-6163 A 115-8109 Wire Splice is used to attach the 110-8769 Wire Assembly to machine harnesses and engine harnesses. This sealed splice does not require soldering. The parts that are required for a sealed splice are listed in Table 2.
Table 2
PARTS REQUIRED FOR A SEALED SPLICE
Quantity Description Part Number Wire Size
1 Wire Splice 115-8109 16 &18 AWG
1 Connector Pin 8T-8729 16 &18 AWG
1 Connector Socket 8T-8730 16 &18 AWG Procedure
Illustration 2 g00745638
Sealed splice (1) 6A-3361 Electrical Wire (from 110-8769 Wire Assembly ) (2) 186-3735 Connector Pin (3) 115-8109 Wire Splice (4) 186-3736 Connector Socket (5) Wire from engine or machine harnessThe following procedure explains how to splice the 6A-3361 Electrical Wire to the engine or machine harness. Refer to Illustration 2.
Cut off the damaged R-terminal connector from the machine or engine harness.
Prepare the wires. Refer to Special Instruction, SEHS9615, 01 MAY 93, "Servicing DT Connectors".
Use a 1U-5804 Crimp Tool (12-18 AWG) to secure an 8T-8729 Connector Pin to the end of the 110-8769 Wire Assembly. After the 8T-8729 Connector Pin has been crimped on the wire, insert the connector pin into the socket-end of the 115-8109 Wire Splice. After the connector pin has been inserted into the wire splice, tug on the wire to ensure that the connector pin is locked in place.
Use a 1U-5804 Crimp Tool (12-18 AWG) to secure an 8T-8730 Connector Socket to the machine or engine harness. After the 8T-8730 Connector Socket has been crimped on the wire, insert the connector socket into the pin-end of the 115-8109 Wire Splice. After the connector socket has been inserted into the wire splice, tug on the wire to ensure that the connector socket is locked in place.
Reconnect the R-terminal connector to the alternator. Confirm proper operation.Note: The 8T-8729 Connector Pin and the 8T-8730 Connector Socket can be removed from the 115-8109 Wire Splice with a 4C-4074 Contact Removal Tool .
All Engine: Truck
AllReference: Special Instruction, SEHS9615, "Servicing DT Connectors"Reference: Service Magazine, SEPD0342, 27 January 97, "Field Repair of Single Wire Breaks in Harnesses"Description
Illustration 1 g00745578
110-8769 Wire Assembly (1) Rubber boot (2) Terminal (3) 6A-3361 Electrical Wire (410 mm (16.1 inch), 16 gauge - blackIf it becomes necessary to repair the harness connection to the alternator R-terminal, the damaged connector can be cut off and replaced by the 110-8769 Wire Assembly (Illustration 1). The 110-8769 Wire Assembly will service the R-terminal connector on machines and engines equipped with the alternators that are listed in Table 1.
Table 1
ALTERNATORS SERVICED WITH 110-8769 WIRE ASSEMBLY
Description Service Manual Alternator Part Numbers
10-SI/CS-121 Series SENB8373 -
20-SI Series SENR4978 7G-7889, 6N-9294, 3T-6352, 5N-5692
21-SI Series SENR4757 107-7977, 132-2156, 121-4134, 121-4135, 117-1379, 125-9597
26-SI Series SENR7508 3E-7577, 112-5041, 3E-7892
30-SI Series SENR7508 9X-7803, 114-2401, 4N-3986, 8C-6163 A 115-8109 Wire Splice is used to attach the 110-8769 Wire Assembly to machine harnesses and engine harnesses. This sealed splice does not require soldering. The parts that are required for a sealed splice are listed in Table 2.
Table 2
PARTS REQUIRED FOR A SEALED SPLICE
Quantity Description Part Number Wire Size
1 Wire Splice 115-8109 16 &18 AWG
1 Connector Pin 8T-8729 16 &18 AWG
1 Connector Socket 8T-8730 16 &18 AWG Procedure
Illustration 2 g00745638
Sealed splice (1) 6A-3361 Electrical Wire (from 110-8769 Wire Assembly ) (2) 186-3735 Connector Pin (3) 115-8109 Wire Splice (4) 186-3736 Connector Socket (5) Wire from engine or machine harnessThe following procedure explains how to splice the 6A-3361 Electrical Wire to the engine or machine harness. Refer to Illustration 2.
Cut off the damaged R-terminal connector from the machine or engine harness.
Prepare the wires. Refer to Special Instruction, SEHS9615, 01 MAY 93, "Servicing DT Connectors".
Use a 1U-5804 Crimp Tool (12-18 AWG) to secure an 8T-8729 Connector Pin to the end of the 110-8769 Wire Assembly. After the 8T-8729 Connector Pin has been crimped on the wire, insert the connector pin into the socket-end of the 115-8109 Wire Splice. After the connector pin has been inserted into the wire splice, tug on the wire to ensure that the connector pin is locked in place.
Use a 1U-5804 Crimp Tool (12-18 AWG) to secure an 8T-8730 Connector Socket to the machine or engine harness. After the 8T-8730 Connector Socket has been crimped on the wire, insert the connector socket into the pin-end of the 115-8109 Wire Splice. After the connector socket has been inserted into the wire splice, tug on the wire to ensure that the connector socket is locked in place.
Reconnect the R-terminal connector to the alternator. Confirm proper operation.Note: The 8T-8729 Connector Pin and the 8T-8730 Connector Socket can be removed from the 115-8109 Wire Splice with a 4C-4074 Contact Removal Tool .
Caterpillar parts catalog:
Parts muffler Caterpillar catalog:
7E3544
MUFFLER GP
966F, 966F II
966F, 966F II
966F
966F, 966F II
815B, 966D
6C2267
MUFFLER AS
966D
966D
966D
814B, 815B, 966D
814B, 815B, 966D
768C, 769C, 769D, 771C, 771D
772B, 773B, 773D, 775B, 775D
4W0532
MUFFLER AS
777B, 789, 789B, 789C
777B, 789, 789B, 789C
789, 789B, 789C
784B, 784C, 785, 785B, 785C
1114352
MUFFLER AS
776C, 776D, 777B, 777D
776C, 776D, 777B, 777D