OIL--FOR FRONT IDLERS 2P9869 - Caterpillar

Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     4C-5597     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Inspect the O-ring seals before installation. If a seal is cut, scratched, or cracked, obtain a new seal for installation.
Illustration 1 g00619586
Apply Tooling (A) to bolts (13) . Attach a lifting device to turbocharger (12) . The weight of turbocharger (12) is approximately 61 kg (134 lb). Position turbocharger (12) and install bolts (13) . Tighten bolts (13) to a torque of 54 5 N m (40 4 lb ft).
Illustration 2 g01055526
Install bolts (11) that attach turbocharger (12) to the aftercooler housing.
Illustration 3 g00619531
Install tube assembly (9) . Install bolts (10) . Install clamp (8) that attaches tube assembly (9) to the cylinder head.
Illustration 4 g00619529
A damaged hose assembly will reduce the service life of the turbocharger. Do not twist the hose assembly. To help prevent damage to the hose assembly, orient the position of the hose assembly fitting on the turbocharger before you install the hose assembly.
Install hose assembly (7) .
Illustration 5 g01055525
Attach a suitable lifting device to air inlet tube (2) . The weight of air inlet tube (2) is approximately 23 kg (50 lb). Position air inlet tube (2) between the turbocharger and the air cleaner.
Install supports (6) . Install U-bolts (5) , nuts (4) and the washers.
Illustration 6 g00619523
Install clamps (3) that attach air inlet tube (2) to the turbocharger.
Illustration 7 g00619521
Use wires to install shield (1) around the connection of air inlet tube (2) and the turbocharger.
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".