PANEL AS 1047176 - Caterpillar

SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-800 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 0.5-hour job
Note: An allowance of $82 US dollars will be allowed to cover travel time if required to perform the Before Failure repair of inspecting and correctly positioning the clamp.
Note: An additional 8.0 hours labor will be allowed for an After Failure repair of engine replacement.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Inspection Procedure:
1. Check the position of the 8T-6703 Clamp on the 230-8364 Air Intake Hose. Refer to Image1.1.1.
2. The clamp location is verified by measuring the distance of the front edge of the clamp from the rear face of the turbo casting. Refer to Image1.1.2.
3. When correctly positioned, the front edge of the clamp will be 3-4mm from the turbo casting surface.
Image1.1.1
Image1.1.2
Rework Procedure:
IF CLAMP LOCATION IS GREATER THAN 4MM, THEN COMPLETE THE FOLLOWING STEPS.
1. Loosen the 8T-6703 Clamp and remove the 280-6384 Hose from the turbo.
2. Clean the inner diameter and outer diameter of the air intake hose. Refer to Images1.2.1 and 1.2.2. Use SATwipes part number SWC10008 or similar, in order to prepare the hose surfaces.
Image1.2.1
Image1.2.2
3. Clean outer diameter of the turbo pipe where the 280-6384 Hose will be assembled. Refer to Image1.3.1. Use SATwipes part number SWC10008 or similar, in order to prepare the turbo pipe surface.
Image1.3.1
4. Loosely fit the 8T-6703 Clamp onto the turbo end of the air intake hose.
5. Seat the air intake hose firmly and squarely onto the turbo inlet. Orient the clamp according to Image1.4.1 and Image1.4.2.
Image1.4.1
Image1.4.2
6. Locate the clamp 3-4mm from the turbo casting and tighten the 8T-6703 Clamp at the turbo inlet to a specified torque of 11.0 +/- 0.5 N.m (8.1 +/- 0.4 lb-ft).
Ensure that the clamp is seated completely on the hose all around. The clamp edge should not extend past the front edge of the 230-8364 Hose. Refer to Image1.5.1.
Image1.5.1
7. Recheck the clamp location after the clamp is tightened. Refer to Image1.6.1.
Image1.6.1