1599257 PANEL-DASH Caterpillar parts
561N, 572R II, D5N, D6N, D6R, D6R II, D6R III, D6R STD, D6T, D7R II, D7R XR, D8R II
Rating:
Alternative (cross code) number:
CA1599257
159-9257
1599257
CA1599257
159-9257
1599257
Weight: 0.14 pounds 0 kg.
PIPELAYER, TRACK-TYPE TRACTOR,
This part in 5 request:
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2023-03-07
2023-02-17
2022-08-04
2021-08-18
2020-11-29
Compatible equipment models: 1599257:
Information:
Note: Before any timing adjustments are made, make sure that adjustments are necessary. Refer to "Timing Check".After the timing check procedure is completed, the timing bolt will be engaged in the flywheel with No. 1 piston at the top center (TC) position.
Illustration 3 g00662258
Rocker arm shaft assembly (1) Bolt (2) Rocker Shaft
Remove all valve covers on the side of the engine with the camshaft that needs adjustment. Disconnect the ignition wiring from the ignition transformer and remove the ignition transformer. Loosen bolts (1) that hold rocker shaft (2) to the valve cover bases until all rocker arms are free from the valves.Note: The above procedure must be done before the camshaft drive gear is pulled off the camshaft taper.
Illustration 4 g00662269
Left rear (3) Cover (4) Speed/Timing sensor
Remove camshaft gear cover (3) from the rear of the engine. If the left rear camshaft gear must be removed, remove speed/timing sensor (4) .
Illustration 5 g00662337
Rear gear group (5) Gear (left camshaft drive) (6) Idler gear (7) Speed/Timing ring (8) Gear (right camshaft drive) (9) Washer (10) Bolt (11) Bolt (12) Plate
To remove the left camshaft drive gear, remove bolt (10) and washer (9). Remove speed/timing ring (7) from the left camshaft.
To remove right camshaft drive gear, remove bolt (11) and plate (12) from the right camshaft.
Illustration 6 g00662446
Removing the camshaft drive gear (A) 1P-0820 Hydraulic Puller (12) 4W-4586 Plate
Use tooling (A) to remove camshaft drive gears (5) and (8) .
Install the three 5H-1504 Hard Washers behind plate (12). This plate holds the camshaft drive gear on the camshaft. Install plate (12) and bolt (11) on the camshaft.
Do not apply more than 41,340 kPa (6,000 psi) of pressure to 1P-0820 Hydraulic Puller. 8B-7559 Adapters are rated at 5 ton each and 1P-0820 Hydraulic Puller is rated at 17 ton at 68,900 kPa (10,000 psi). If too much pressure is applied, the gear may be damaged.
Use the 8B-7559 Adapter and needed parts from the 8B-7548 Push-Puller Tool Group to install the 1P-0820 Hydraulic Puller on the camshaft drive gear. Apply 41,340 kPa (6,000 psi) to the puller and tap the screw until the camshaft drive gear is free of the camshaft taper. Remove the tooling and the camshaft drive gear from the camshaft.
Illustration 7 g00662447
Camshaft timing (13) Timing pin
Remove timing pins (13) from the storage positions which are located under the rear camshaft covers on each side of the engine.
Turn the camshafts until timing pins (13) can be installed through timing holes and into the grooves (slots) in the camshaft.
Use the following procedure to install camshaft gears (5) and (8) :
For correct timing, the timing bolt must be installed in the flywheel and all gear clearance (backlash) must be removed. Turn the camshaft drive gears in the same direction as crankshaft rotation and hold in this position.
Pin both camshafts and put the camshaft drive gears in position in line with idler gears (6) on each camshaft taper.Note: Make sure that the gear tapers and the shaft tapers are clean, dry, and free of lubricants.
Install speed/timing
Illustration 3 g00662258
Rocker arm shaft assembly (1) Bolt (2) Rocker Shaft
Remove all valve covers on the side of the engine with the camshaft that needs adjustment. Disconnect the ignition wiring from the ignition transformer and remove the ignition transformer. Loosen bolts (1) that hold rocker shaft (2) to the valve cover bases until all rocker arms are free from the valves.Note: The above procedure must be done before the camshaft drive gear is pulled off the camshaft taper.
Illustration 4 g00662269
Left rear (3) Cover (4) Speed/Timing sensor
Remove camshaft gear cover (3) from the rear of the engine. If the left rear camshaft gear must be removed, remove speed/timing sensor (4) .
Illustration 5 g00662337
Rear gear group (5) Gear (left camshaft drive) (6) Idler gear (7) Speed/Timing ring (8) Gear (right camshaft drive) (9) Washer (10) Bolt (11) Bolt (12) Plate
To remove the left camshaft drive gear, remove bolt (10) and washer (9). Remove speed/timing ring (7) from the left camshaft.
To remove right camshaft drive gear, remove bolt (11) and plate (12) from the right camshaft.
Illustration 6 g00662446
Removing the camshaft drive gear (A) 1P-0820 Hydraulic Puller (12) 4W-4586 Plate
Use tooling (A) to remove camshaft drive gears (5) and (8) .
Install the three 5H-1504 Hard Washers behind plate (12). This plate holds the camshaft drive gear on the camshaft. Install plate (12) and bolt (11) on the camshaft.
Do not apply more than 41,340 kPa (6,000 psi) of pressure to 1P-0820 Hydraulic Puller. 8B-7559 Adapters are rated at 5 ton each and 1P-0820 Hydraulic Puller is rated at 17 ton at 68,900 kPa (10,000 psi). If too much pressure is applied, the gear may be damaged.
Use the 8B-7559 Adapter and needed parts from the 8B-7548 Push-Puller Tool Group to install the 1P-0820 Hydraulic Puller on the camshaft drive gear. Apply 41,340 kPa (6,000 psi) to the puller and tap the screw until the camshaft drive gear is free of the camshaft taper. Remove the tooling and the camshaft drive gear from the camshaft.
Illustration 7 g00662447
Camshaft timing (13) Timing pin
Remove timing pins (13) from the storage positions which are located under the rear camshaft covers on each side of the engine.
Turn the camshafts until timing pins (13) can be installed through timing holes and into the grooves (slots) in the camshaft.
Use the following procedure to install camshaft gears (5) and (8) :
For correct timing, the timing bolt must be installed in the flywheel and all gear clearance (backlash) must be removed. Turn the camshaft drive gears in the same direction as crankshaft rotation and hold in this position.
Pin both camshafts and put the camshaft drive gears in position in line with idler gears (6) on each camshaft taper.Note: Make sure that the gear tapers and the shaft tapers are clean, dry, and free of lubricants.
Install speed/timing
Cat SIS web machinery list:
Parts panel Caterpillar catalog:
1171415
PANEL AS
D6R, D7R XR
D6R, D7R XR
3754866
PANEL-ACOUSTICAL
D6R, D6R STD, D7R XR
D6R, D6R STD, D7R XR
3754865
PANEL AS
D6R, D6R STD, D7R XR
D6R, D6R STD, D7R XR
3754864
PANEL-ACOUSTICAL
D6R, D6R STD, D7R XR
D6R, D6R STD, D7R XR
3113742
PANEL AS
D6R, D6R STD, D7R XR
D6R, D6R STD, D7R XR
1044820
PANEL AS-SOUND SUPPRESSION
D8R, D8R II, D8T, D9T
D8R, D8R II, D8T, D9T
2491160
PANEL AS
D6N
D6N
1528806
PANEL AS-SOUND SUPPRESSION
D8R, D8R II
D8R, D8R II
1533287
PANEL AS-SOUND SUPPRESSION
D8R, D8R II
D8R, D8R II
1757018
PANEL AS
D8R II
D8R II
3551251
PANEL-ACOUSTICAL
D7R II
D7R II
2657314
PANEL AS-INSTRUMENT
D6R II, D6R III, D6T, D7R II
D6R II, D6R III, D6T, D7R II
1597946
PANEL-ACOUSTICAL
D6R, D6R II, D6R III, D6R STD, D6T, D7R II, D7R XR, D8R II
D6R, D6R II, D6R III, D6R STD, D6T, D7R II, D7R XR, D8R II
1597945
PANEL-ACOUSTICAL
D6R II, D7R II, D8R II
D6R II, D7R II, D8R II
1593961
PANEL-ACOUSTICAL
D6R II, D7R II, D8R II
D6R II, D7R II, D8R II
1700258
PANEL
D6R II, D7R II, D8R II
D6R II, D7R II, D8R II
1843289
PANEL
D6R, D6R II, D6R III, D6T, D7R II, D8R II
D6R, D6R II, D6R III, D6T, D7R II, D8R II
2719075
PANEL AS
953D
953D
2936455
PANEL AS
953D
953D
2675243
PANEL AS
725C, 730C, 735B, 740B, 770G, 770G OEM, 772G, 772G OEM, 953D, 963D, 973D, CP-54B, CP-68B, CP-74B, CS-54B, CS-56B, CS-64B, CS-66B, CS-68B, CS-74B, CS-76B, CS-78B, D10T2, D11T, D5R LGP, D6K, D6K LGP, D6...
725C, 730C, 735B, 740B, 770G, 770G OEM, 772G, 772G OEM, 953D, 963D, 973D, CP-54B, CP-68B, CP-74B, CS-54B, CS-56B, CS-64B, CS-66B, CS-68B, CS-74B, CS-76B, CS-78B, D10T2, D11T, D5R LGP, D6K, D6K LGP, D6...
3567166
PANEL AS-CIRCUIT BREAKER
953D, 963D, 973D
953D, 963D, 973D
2923311
PANEL AS
953D, 963D, 973D
953D, 963D, 973D