PIN-TRACK 1992794 - Caterpillar

An aftercooler hose, gasket or duct failure, or significant system leak will cause a large drop in boost pressure and power.The engine can be operated at this power level long enough to reach a safe stop or repair area.Sustained operation under this condition should be avoided.
Inspect the aftercooler for these items: damaged fins, corrosion, dirt, grease, insects, leaves, oil and other debris. Clean the aftercooler, if necessary.For air-to-air aftercoolers, use the same methods that are used for cleaning radiators.
Personal injury can result from air pressure.Personal injury can result without following proper procedure. When using pressure air, wear a protective face shield and protective clothing.Maximum air pressure at the nozzle must be less than 205 kPa (30 psi) for cleaning purposes.
Pressurized air is the preferred method for removing loose debris. Direct the air in the opposite direction of the fan's air flow. Hold the nozzle approximately 6 mm (0.25 inch) away from the fins. Slowly move the air nozzle in a direction that is parallel with the tubes. This will remove debris that is between the tubes.Pressurized water may also be used for cleaning. The maximum water pressure for cleaning purposes must be less than 275 kPa (40 psi). Use pressurized water in order to soften mud. Clean the core from both sides.Use a degreaser and steam for removal of oil and grease. Clean both sides of the core. Wash the core with detergent and hot water. Thoroughly rinse the core with clean water.After the core is cleaned, start the engine. Then, accelerate the engine to high idle rpm. This will help to remove debris. Accelerating the engine to high idle rpm will also help to dry the core. Stop the engine. Use a light bulb behind the core in order to inspect the core for cleanliness. Repeat the cleaning, if necessary.Inspect the fins for damage. Bent fins may be opened with a “comb”.Note: Whenever air-to-air aftercooler parts are repaired and/or replaced, a leak test is highly recommended. Refer to the Service Manual or consult your Caterpillar dealer for the correct procedure to use when a leak test is performed.Inspect these items for good condition: welds, mounting brackets, air lines, connections, clamps and seals. Make repairs, if necessary.For more detailed information on cleaning and inspection, see Special Publication, SEBD0518, "Know Your Cooling System".