3602823 PIN AS Caterpillar parts
416F, 420F, 422F, 430F
Rating:
Alternative (cross code) number:
CA3602823
360-2823
3602823
CA3602823
360-2823
3602823
Weight: 7 pounds 3 kg.
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Information:
The Electronic Control Module (ECM) detects an excessive exhaust temperature for the engine at the "FRONT LEFT EXHAUST TC". This sensor is located in the exhaust manifold below the turbocharger. This sensor measures the exhaust gas temperature for cylinders 1, 3, and 5. Information on default settings and ranges for this event can be found in Troubleshooting, "Event Codes".System Response:The event code will be logged.Possible Performance Effect:E322(1)
There are no performance effects.E322(2)
The engine power will be derated.Troubleshooting:High exhaust temperature can be caused by problems with the following.
Diagnostic codes
Air inlet and exhaust system
Fuel injectors
Aftercooler (if applicable)
Exhaust temperature sensorTest Step 1. Check for Diagnostic CodesConnect Cat ET and check for active and/or logged diagnostic codes. Troubleshoot any active diagnostic codes before continuing with this procedure.Results:
OK - There are no active diagnostic codes. Proceed to Test Step 2.
Not OK - There are active diagnostic codes. Resolve any active diagnostic codes before proceeding to Test Step 2.Test Step 2. Inspect the Air Inlet and Exhaust SystemCheck for air inlet restrictions and/or leaks. A one degree increase in the inlet manifold temperature will increase the exhaust temperature by approximately three degrees. Check for leaks between the exhaust manifold and the turbocharger. Check for exhaust restrictions. Refer to the Systems Operation/Testing and Adjusting manual for more information on inspecting the air inlet and exhaust system.Results:
OK - There are no problems with the air inlet and exhaust system. Proceed to Test Step 3.
Not OK - A problem has been identified with the air inlet or the exhaust system.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 3. Check for Faults with the Fuel InjectorsFaulty injectors that deliver too much fuel will increase exhaust temperatures. Connect Cat ET in order to determine if any diagnostic codes for the injector solenoids are present. Perform the "Injector Solenoid Test". Observe that the injector solenoids are being energized on Cat ET. Perform the "Cylinder Cutout Test". Locate the misfiring cylinder. Refer to Troubleshooting, "Injector Solenoid - Test".Results:
OK - There are no problems with the fuel injectors. Proceed to Test Step 4.
Not OK - A problem has been identified with the fuel injectors.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 4. Inspect the Aftercooler (if applicable)Normal intake manifold pressure with high exhaust temperature can be caused by blockage in the aftercooler.If the application has an aftercooler, check the aftercooler for correct operation. Check for blockage in the cores of the aftercooler.Results:
OK - There is no problem with the aftercooler. Proceed to Test Step 5.
Not OK - A problem has been identified with the aftercooler.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 5. Check the Exhaust Temperature SensorUse Cat ET to check the status of the exhaust temperature.
Start the engine.
Use Cat ET to monitor the status of the exhaust temperature while the engine is warming to operating temperature.
Ensure that the reading that is displayed is reasonable. Results:
The temperature indicated by the sensor is not within
There are no performance effects.E322(2)
The engine power will be derated.Troubleshooting:High exhaust temperature can be caused by problems with the following.
Diagnostic codes
Air inlet and exhaust system
Fuel injectors
Aftercooler (if applicable)
Exhaust temperature sensorTest Step 1. Check for Diagnostic CodesConnect Cat ET and check for active and/or logged diagnostic codes. Troubleshoot any active diagnostic codes before continuing with this procedure.Results:
OK - There are no active diagnostic codes. Proceed to Test Step 2.
Not OK - There are active diagnostic codes. Resolve any active diagnostic codes before proceeding to Test Step 2.Test Step 2. Inspect the Air Inlet and Exhaust SystemCheck for air inlet restrictions and/or leaks. A one degree increase in the inlet manifold temperature will increase the exhaust temperature by approximately three degrees. Check for leaks between the exhaust manifold and the turbocharger. Check for exhaust restrictions. Refer to the Systems Operation/Testing and Adjusting manual for more information on inspecting the air inlet and exhaust system.Results:
OK - There are no problems with the air inlet and exhaust system. Proceed to Test Step 3.
Not OK - A problem has been identified with the air inlet or the exhaust system.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 3. Check for Faults with the Fuel InjectorsFaulty injectors that deliver too much fuel will increase exhaust temperatures. Connect Cat ET in order to determine if any diagnostic codes for the injector solenoids are present. Perform the "Injector Solenoid Test". Observe that the injector solenoids are being energized on Cat ET. Perform the "Cylinder Cutout Test". Locate the misfiring cylinder. Refer to Troubleshooting, "Injector Solenoid - Test".Results:
OK - There are no problems with the fuel injectors. Proceed to Test Step 4.
Not OK - A problem has been identified with the fuel injectors.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 4. Inspect the Aftercooler (if applicable)Normal intake manifold pressure with high exhaust temperature can be caused by blockage in the aftercooler.If the application has an aftercooler, check the aftercooler for correct operation. Check for blockage in the cores of the aftercooler.Results:
OK - There is no problem with the aftercooler. Proceed to Test Step 5.
Not OK - A problem has been identified with the aftercooler.Repair: Resolve the problem and verify if the E322 code has been eliminated.STOPTest Step 5. Check the Exhaust Temperature SensorUse Cat ET to check the status of the exhaust temperature.
Start the engine.
Use Cat ET to monitor the status of the exhaust temperature while the engine is warming to operating temperature.
Ensure that the reading that is displayed is reasonable. Results:
The temperature indicated by the sensor is not within
Caterpillar parts catalog:
Parts pin Caterpillar catalog:
2136697
PIN
416E, 416F, 420E, 420F, 422E, 428E, 430E, 430F, 432E, 434E, 442E, 444E
416E, 416F, 420E, 420F, 422E, 428E, 430E, 430F, 432E, 434E, 442E, 444E
2136693
PIN
420E, 420F, 432E, 434E
420E, 420F, 432E, 434E
2136695
PIN
420E, 420F, 432E, 434E
420E, 420F, 432E, 434E
2159448
PIN AS
420E, 420F, 432E, 434E
420E, 420F, 432E, 434E
3B5329
PIN-COTTER
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA...
3100851
PIN
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3166951
PIN AS
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3166952
PIN AS
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3260089
PIN AS
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 444F
3863778
PIN AS
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3209164
PIN
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3209241
PIN
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
422E, 422F, 428E, 428F, 432E, 432F, 434E, 434F, 442E, 444E, 444F
3602822
PIN
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F
3602821
PIN
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F
3641270
PIN AS
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F
3809478
PIN
416F, 420F, 430F
416F, 420F, 430F
3767520
PIN
416F, 420F, 430F
416F, 420F, 430F
3747900
PIN
416F, 420F, 430F
416F, 420F, 430F
3895205
PIN
272D, 272D XHP, 299D, 299D XHP, 910K, 914K
272D, 272D XHP, 299D, 299D XHP, 910K, 914K
1H0182
PIN
416F, 420F, 430F, 637D, 651, 657B, 666, 814, 815, 816, 930K, 980, 980B, PM-201, PM-565, PM-565B, PR-450C
416F, 420F, 430F, 637D, 651, 657B, 666, 814, 815, 816, 930K, 980, 980B, PM-201, PM-565, PM-565B, PR-450C
1925881
PIN
416F, 420F, 430F, 924H, 924K, 928HZ, 930K, 938G, 938H, 938K, 950 GC, 950G II, 950H, 950K, 962G II, 962H, 962K, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, 973C,...
416F, 420F, 430F, 924H, 924K, 928HZ, 930K, 938G, 938H, 938K, 950 GC, 950G II, 950H, 950K, 962G II, 962H, 962K, 966G, 966G II, 966H, 966K, 966M, 966M XE, 972G, 972G II, 972H, 972K, 972M, 972M XE, 973C,...
3643011
PIN AS
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F
3623270
PIN
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F
3623269
PIN
416F, 420F, 422F, 430F
416F, 420F, 422F, 430F