PIN 6J6680 - Caterpillar

Refer to this Operation and Maintenance Manual, "Maintenance Recommendations" to determine the maintenance interval for a top end overhaul.A top end overhaul involves the removal, the inspection, and the rework of the cylinder head components. Some additional components are replaced and serviced.Your Cat dealer can provide these services and components. Your Cat dealer can ensure that the components are operating within the appropriate specifications.Note: The driven equipment may also require service when the engine is overhauled. Refer to the literature that is provided by the OEM of the driven equipment.If you elect to perform an overhaul without the services of a Cat dealer, be aware of the following recommendations.Replacement of Components
Replace the following component during the top end overhaul:
Fuel injectorsInspection, Reconditioning, or Exchanging of Components
Inspect the following components according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, "Index of Publications on Reusability or Salvage of Used Parts".Recondition the worn components or exchange the components, if necessary. Your Cat dealer can provide these services and components.
Accumulators
Aftercooler core
CFM boost pump
Camshaft
Camshaft followers
Cylinder head assembly
DOC (8000-hrs emissions service life)
Driven equipment (alignment)
EGR (Exhaust Gas Recirculation) coolers
EGR valves
Engine control module
Engine wiring harness
ERV (Exhaust Restriction Valve)
Exhaust bellows shields
Exhaust manifold bellows
Exhaust manifold seals
Fuel pressure regulating valve
Fuel priming pump
Fuel transfer pump
Inlet manifold gaskets
Inlet manifold seals
Oil pump
Oil suction screen
Prelube pump
Pushrods
Rocker arms
Scavenge oil pump
Software update
Spacer plate
TurbochargerCylinder Head Assembly
Inspect the cylinder head assembly according to the instructions that are in Cat reusability publications. Refer to Guidelines for Reusable Parts and Salvage Operations, SEBF8029, "Index of Publications on Reusability or Salvage of Used Parts".Your Cat dealer can provide these services and components. Your Cat dealer can ensure that the components are operating within the appropriate specifications.The use of out-of-spec parts will cause unscheduled downtime and/or costly repairs.Fuel Injectors
Replace the fuel injectors. Consult your Cat dealer about exchanging the fuel injectors. Your Cat dealer can provide these services and components.The wear of fuel injectors is affected by the following considerations:
Quality of the fuel
Quality of the filtration of the fuelThe wear of the fuel injectors can result in elevated levels of exhaust emissions and/or poor engine performance. The misfire of a single cylinder is not typically attributed to normal wear. This condition can be repaired by replacing the faulty fuel injector.The following list of circumstances indicates that the fuel injectors should be inspected more frequently:
Use of fuels that are not recommended in this Operation and Maintenance Manual, "Refill Capacities and Recommendations"
Extreme ambient temperatures that reduce the ability of the fuel to provide lubrication
Frequent plugging of the fuel filters
Insufficient maintenance of the fuel tank or the fuel storage tank that can allow excessive water, sediment, and other contaminants.
Insufficient maintenance of the fuel filtersOil Suction Screen
Clean the oil suction screen after the oil has been drained.Note: Approximately 1 L (1 qt) of oil will remain in the housing after the sump has been drained. This oil will pour out of the housing when cover (1) is removed. Prepare to catch the oil in a