PISTON PACK GP 0R9887 - Caterpillar

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167-4067 Glass
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234-9966 Glass Procedure for Replacing the Top Glass
Refer to Table 1 for a listing of the required parts for installing the top glass.Refer to Table 2 for a listing of the required tools for installing the top glass.Remove any components that may interfere with the removal of the top glass. This will aid in the removal and installation of the seals and the adhesives.Removal of the Top Glass
Remove guards or the visor, if equipped. For machines that are equipped with a sliding window, secure the front window in an intermediate position in order to gain better access to the top glass.On machines with a fixed front window, remove the transparent seal between the top glass and the front window.
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Front Striker
Remove the front strikers from each side of the cab on each side of the front window.
Use Tooling (B) to initiate a cut at the front edge of the urethane adhesive that bonds the top glass to the cab.
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(G) 2.5 0.5 mm (0.01 0.02 inch) (6) Old seal (7) Cab
Insert Tooling (C) and attach Tooling (D). Make sure that you leave 2 mm (0.08 inch) to 3 mm (0.1 inch) (G) of the old seal (6) on the cab (7). Use Tooling (C) in order to cut the urethane adhesive. Pull Tooling (C) back and forth in order to cut the urethane.
Remove Tooling (D) and Tooling (C) after the urethane adhesive has been cut.
Attach Tooling (F) to the top glass and remove the top glass from the cab. Use Tooling (B) in order to level the remaining urethane adhesive on the cab. The urethane surface should be consistent.
Apply the appropriate primer and paint to any scratches that may have been caused by removing the top glass. This will prevent rust from starting. Rust will cause water leaks at the seals.Installation of the Top Glass
Use Tooling (A) to mask the transparent area of the glass. Slightly sand the black area of the glass with sandpaper for good adherence of the primer. Surfaces must be clean, dry and free from all traces of grease, oil and dust. Wipe the black area of the glass with 9U-6917 Adhesive Cleaner (2) and allow the adhesive cleaner to dry.
Shake the can of 323-3872 Adhesive (5) vigorously until you hear the rattle of the metal ball inside the can. Spray the adhesive onto a brush or a felt pad. Apply a thin coat of adhesive on the black painted area of the glass. Do not apply at temperatures below 10° C (50° F) or above 35° C (95° F).Note: Do not apply more than one coat of the adhesive. Care must be taken in order to ensure that one application of the adhesive thoroughly covers the black painted area of the top glass. Reseal the container immediately after use. Allow the adhesive to dry from 30 seconds to 30 minutes.
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The lines show the location to apply the polyurethane sealant.
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Use Tooling (E) in order