PISTON AS 9T6092 - Caterpillar

Illustration 5 g01224316
Place spacer (17) in position on bearing cone (18) .
Illustration 6 g01224313
Place bearing cone (15) in position in idler gear (16). Install idler shaft (14) .Note: Ensure that the bolt hole in the idler shaft is aligned with the bolt hole in the torque converter housing.
Illustration 7 g01224309
Install bolt (13) to a torque of 240 40 N m (175 30 lb ft).
Illustration 8 g01224305
Install gear pump (11). Install tube assembly (12) into the torque converter housing.
Use Tooling (D) and a suitable lifting device in order to turn over the torque converter housing. The weight of the torque converter housing is approximately 150 kg (331 lb).
Illustration 9 g01225521
Lower the temperature of bearing cup (10) in order to install bearing cup (10) into the torque converter housing.
Illustration 10 g01225517
Raise the temperature of bearing cone (9). Install bearing cone (9) onto pump drive gear (6) .
Illustration 11 g01225514
Repeat Step 11 for bearing cone (8) .Note: Allow the pump drive gear to cool before proceeding with the next step.
Illustration 12 g01224286
Note: Care must be used during the installation of the seal in order to prevent breakage.
Install seal ring (7) .Note: Prior to the installation of the pump drive gear, lubricate the seal lightly with the lubricant that is being sealed.
Illustration 13 g01225511
Install pump drive gear (6) into the torque converter housing.
Illustration 14 g01225510
Lower the temperature of bearing cup (5). Install bearing cup (5) in pump adapter (2) .
Illustration 15 g01225509
Install Tooling (F) in the torque converter housing. Install shims (4) over Tooling (F) .
Illustration 16 g01225507
Install O-ring seal (3) (not shown). Place pump adapter (2) in position on the torque converter housing. Note: Remove Tooling (F) after the pump adapter is in the correct position.
Install bolts (1) in order to secure the retainer in position. Tighten bolts (1) to a torque of 55 10 N m (41 7 lb ft).
Illustration 17 g01228862
Use Tooling (G) in order to measure the end play of pump drive (22). The end play must be 0.100 to 0.200 mm (0.0040 to 0.0080 inch).Note: Add or remove shims from shim pack (4) (not shown) in order to achieve the correct end play.
Repeat Step 10 through Step 19 in order to assemble the remaining pump drive.End By: Install the torque converter housing. Refer to Disassembly and Assembly, "Torque Converter housing - Install".