PLATE ASSEM. 2S1337 - Caterpillar

Remove bolts in order from (6) through (15).
Attach a suitable lifting device to cylinder head (16). The weight of cylinder head (16) is approximately 46 kg (100 lb).
Use the suitable lifting device to lift cylinder head (16) off the cylinder block.
Place the cylinder head on a surface that will not scratch the face of the cylinder head.
Illustration 4 g02972039
Remove cylinder head gasket (17) from the cylinder block.
Notice the location of the cylinder head gasket notches in area (A). Refer to illustration 4 and illustrations 5.
Note the position of the dowels in the cylinder block.
Illustration 5 g02796320
Notice the number of notches in area (A).
Table 1
Head Gasket Notch Head Gasket Thickness Piston head protrusion or recessing from crankcase cylinder face
Before Tighten After Tighten
(a)-two notches 0.900 mm (0.035 inch) 0.800 mm (0.032 inch) 0.0775 to 0.150 mm (0.0031 to 0.0059 in.)
(b)-one notch 1.00 mm (0.039 inch) 0.900 mm (0.035 inch) 0.150 to 0.250 mm (0.0059 to 0.0098 in.)
(c)-without notch 1.10 mm (0.043 inch) 1.00 mm (0.039 inch) 0.250 to 0.343 mm (0.0098 to 0.0135 in.) Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 4C-5592 Thread Lubricant 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Illustration 6 g02796320
Notice the number of notches in area (A). Refer to illustrations 6 and 7.
Thoroughly clean the gasket surfaces of the cylinder head and the cylinder block. Do not damage the gasket surfaces of the cylinder head of the cylinder block. Ensure that no debris enters the cylinder bores, the coolant passages, or the lubricant passages.
Inspect the dowels for damage. If necessary, replace the dowels in the cylinder block.
Illustration 7 g02972123
Inspect the gasket surface of the cylinder head for distortion. Refer to Specifications, "Cylinder Head" for more information. If the gasket surface of the cylinder head is distorted beyond maximum permitted limits, replace the cylinder head
Notice the location of the cylinder head gasket notches in area (A) and refer to table 2. Align new cylinder head gasket (17) with the dowels.
Illustration 8 g02972136
Use a suitable lifting device to lift cylinder head (16). The weight of the cylinder head (16) is approximately 46 kg (100 lb).
Align cylinder head (16) with the cylinder block. Install cylinder head (16) to the cylinder block. Note: Ensure that the cylinder head is correctly positioned on the dowels.
Clean and inspect bolts (6) through (16).
Lubricate the threads and the shoulder of bolts with engine oil.
Install bolts in order from (6) through (15) to cylinder head (16).
Tighten bolts (6) through (15) to a torque of 187 to 196 N m (138 to 144 lb ft) in the numerical sequence. Refer to Illustration 8. Repeat the torque procedure in the same sequence.
Illustration 9 g02799171
Install tube assemblies (5) and (4). Tighten bolts for tube (4) to a torque of 16.0 to 19.0 N m (11.80 to 14.01 lb ft).
Illustration 10 g02796315
Connect hose assemblies (3) and (2). Connect tube assembly (1).
Fill the cooling system with coolant. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change" for the correct filling procedure. End By:
Install the fuel injector