PLATE 4794655 - Caterpillar

Illustration 7 g03350844
Illustration 8 g03350955
Use Tooling (F) to measure dimension Y and dimension Z record results. Use a micrometer to measure dimension X record results. Add measured results. X + Z = dimension B. Subtract dimension B from dimension Y. This is dimension W. Add shims (24a) to dimension W to achieve a measurement of 135.35 0.08 mm (5.328 0.003 inch).
Illustration 9 g03350962
Install bearing (24) .
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Attach Tooling (C) and a suitable lifting device. Position cage (18) and the pinion as a unit. The weight of the unit is approximately 34 kg (75 lb).
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Install bolts (17) .
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Raise the temperature of bearing (16) . Install bearing (16) onto shaft (14) .
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Position gear (15) in transfer case (12) . Install shaft (14) . Support shaft (14) . Install the retainer and install bolt (13) . Tighten bolt (13) to a torque of 115 7 N m (85 5 lb ft).
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Install races and bearings (11) and (11a) into cage assembly (3) .
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Position cage assembly (3) , as shown. Install O-ring seal (10) . Position plate (9) . Install bolts (8) .
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Install seal (7) into cage assembly (3) .
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Illustration 18 g01094472
Install cage assembly (3) . Install Tooling (G) in order to check the backlash. Backlash must be maintained. Use the shims (not shown) in order to obtain a backlash of 0.15 to 0.33 mm (0.006 to 0.013 inch) between the gear and the pinion.Note: When you adjust the backlash, change the shim thickness by the same amount in both shim packs so that the top surfaces of gear (15) and pinion (22) remain equal.
Illustration 19 g00834879
Install yoke (4) . Install the O-ring seal. Install retainer (6) . Install bolt (5) . Tighten bolt (5) to a torque of 115 7 N m (85 5 lb ft).
Illustration 20 g00834630
Install cover (1) .End By: Install the transmission. Refer to Disassembly and Assembly, "Torque Converter to Transmission - Connect".