PLUG-CONNECTOR 1684999 - Caterpillar

Test Step 1. Check for Normal Operation of the Warning Lamp
Monitor the warning lamp.
Turn the keyswitch to the ON position. The warning lamp should turn on for five seconds. Then, the lamp should turn off.Note: The lamp will remain on or flash if a warning or a derate is active.Expected Result:The warning lamp turns on and the warning lamp turns off per the above description.Results:
OK - The warning lamp appears to be operating correctly at this time.STOP
Not OK - The warning lamp is not functioning correctly. Proceed to Test Step 2.Test Step 2. Inspect the Electrical Connectors and the Wiring
Turn the keyswitch to the OFF position.
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Left side engine view (typical example) (1) J1/P1 ECM connector
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Left side engine view (typical example) (2) P61 Customer connector
Thoroughly inspect connectors (1) and (2). Inspect the connections on the warning lamp. Refer to Troubleshooting, "Electrical Connectors - Inspect".
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P1 terminals that are associated with the warning lamp (P1-29) Warning lamp
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J61 and P61 terminals that are associated with the warning lamp (25) Warning lamp
Perform a 45 N (10 lb) pull test on each of the wires that are associated with the warning lamp.
Check the allen head screw on each ECM connector and the customer connector for the proper torque. Refer to Troubleshooting, "Electrical Connectors - Inspect" for the correct torque values.
Check the harness and wiring for abrasions and for pinch points from the warning lamp to the ECM.Expected Result:All of the connectors, pins, and sockets are completely coupled and/or inserted, and the harness and wiring are free of corrosion, of abrasion, and of pinch points.Results:
OK - The connectors and the wiring are OK. Proceed to Test Step 3.
Not OK - There is a problem with a connector and/or the wiring.Repair: Repair the connector and/or the wiring. Replace parts, if necessary. Ensure that all of the seals are properly in place and ensure that the connectors are completely coupled. Verify that the problem is resolved.STOPTest Step 3. Test the Warning Lamp Circuit at the ECM Connector
Disconnect the J1/P1 connectors.
Connect a jumper wire between terminal P1-30 and engine ground.
Turn the keyswitch to the ON position. Observe the warning lamp.
Remove the jumper wire and observe the warning lamp.Expected Result:The warning lamp turned on while the jumper was connected. The warning lamp turned