7I1104 PLUG Caterpillar parts
312, 312B, 312C, 312C L, 313B, 314C
Rating:
Alternative (cross code) number:
CA7I1104
7I-1104
7I1104
CA7I1104
7I-1104
7I1104
Weight: 0.01 pounds 0 kg.
EXCAVATOR,
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     2    
B     9S-3263     Thread Lock Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Perform the following Steps for all three sections of the aftercooler:
Illustration 1 g00628136
Seals for the air outletsNote: Before you install the seals, lubricate the bores with glycerin.
Install new seals for the air outlets that are on the lower housing.
Illustration 2 g00628235
Note: Before you install the seal, lubricate the bore with glycerin.
Install new seal (30) for the joint that is between the aftercooler core and the lower housing.
Attach Tooling (A) and a suitable lifting device to aftercooler core (27). The weight of aftercooler core (27) is approximately 200 kg (440 lb). Lift the aftercooler core into position on the lower housing.
Install bolts (29) and the washers that connect aftercooler core (27) to the lower housing.
Install new seal (28) for the joint that is between the upper housing and the aftercooler core.
Attach Tooling (A) and a suitable lifting device to upper housing (25). The weight of upper housing (25) is approximately 100 kg (220 lb). Lift the upper housing into position on the aftercooler core.
Install bolts (26) and the washers that connect the upper housing to aftercooler core (27) .
Coat the threads of bolts (31) with Tooling (B). Install the bolts and washers.
Illustration 3 g00628071
Note: Before you install the seal, lubricate the bore with glycerin.
Install a new seal for the joint between the lower housing and the cylinder block.
Illustration 4 g00627892
Note:
Attach Tooling (A) and a suitable lifting device to the front section of aftercooler (24). The weight of the sections of aftercooler (24) are approximately 500 kg (1100 lb).
Lift the front section of the aftercooler into position on the cylinder block.
Illustration 5 g00627626
Front view
Install bolts (23) and the washers that connect the bottom housing of the aftercooler to the cylinder block.
Illustration 6 g00628022
Seals in the upper center housing of the aftercoolerNote: Before you install the center section, install new seals for the upper housing.
Perform Steps 2 through 6 for the center section of the aftercooler and for the rear section of the aftercooler.
Illustration 7 g00627625
Note: Install new seals for the joints. Before you install the seals, lubricate the bores with glycerin.
Work from the rear of the engine toward the front of the engine. Install all clamps (20), couplings (21), and tubes (22) on the right side of the engine.
Illustration 8 g00627623
Install clamps (18) and bellows (19) between the upper front housing and the upper center housing of the aftercooler.
Install the clamps and bellows between the upper center housing and the upper rear housing of the aftercooler.
Illustration 9 g00627621
Slide tube (16) and flange (17) toward the air inlet of the cylinder head. Install bolts (15) and the washers in order to connect the flange to the air inlet of the cylinder head.
Perform Step 10 for each cylinder head.Note: The exhaust bypass must be supported or removed. The weight
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7573     Link Bracket     2    
B     9S-3263     Thread Lock Compound     -    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Perform the following Steps for all three sections of the aftercooler:
Illustration 1 g00628136
Seals for the air outletsNote: Before you install the seals, lubricate the bores with glycerin.
Install new seals for the air outlets that are on the lower housing.
Illustration 2 g00628235
Note: Before you install the seal, lubricate the bore with glycerin.
Install new seal (30) for the joint that is between the aftercooler core and the lower housing.
Attach Tooling (A) and a suitable lifting device to aftercooler core (27). The weight of aftercooler core (27) is approximately 200 kg (440 lb). Lift the aftercooler core into position on the lower housing.
Install bolts (29) and the washers that connect aftercooler core (27) to the lower housing.
Install new seal (28) for the joint that is between the upper housing and the aftercooler core.
Attach Tooling (A) and a suitable lifting device to upper housing (25). The weight of upper housing (25) is approximately 100 kg (220 lb). Lift the upper housing into position on the aftercooler core.
Install bolts (26) and the washers that connect the upper housing to aftercooler core (27) .
Coat the threads of bolts (31) with Tooling (B). Install the bolts and washers.
Illustration 3 g00628071
Note: Before you install the seal, lubricate the bore with glycerin.
Install a new seal for the joint between the lower housing and the cylinder block.
Illustration 4 g00627892
Note:
Attach Tooling (A) and a suitable lifting device to the front section of aftercooler (24). The weight of the sections of aftercooler (24) are approximately 500 kg (1100 lb).
Lift the front section of the aftercooler into position on the cylinder block.
Illustration 5 g00627626
Front view
Install bolts (23) and the washers that connect the bottom housing of the aftercooler to the cylinder block.
Illustration 6 g00628022
Seals in the upper center housing of the aftercoolerNote: Before you install the center section, install new seals for the upper housing.
Perform Steps 2 through 6 for the center section of the aftercooler and for the rear section of the aftercooler.
Illustration 7 g00627625
Note: Install new seals for the joints. Before you install the seals, lubricate the bores with glycerin.
Work from the rear of the engine toward the front of the engine. Install all clamps (20), couplings (21), and tubes (22) on the right side of the engine.
Illustration 8 g00627623
Install clamps (18) and bellows (19) between the upper front housing and the upper center housing of the aftercooler.
Install the clamps and bellows between the upper center housing and the upper rear housing of the aftercooler.
Illustration 9 g00627621
Slide tube (16) and flange (17) toward the air inlet of the cylinder head. Install bolts (15) and the washers in order to connect the flange to the air inlet of the cylinder head.
Perform Step 10 for each cylinder head.Note: The exhaust bypass must be supported or removed. The weight
Caterpillar parts catalog:
Parts plug Caterpillar catalog:
5I7505
PLUG
236B, 236B3, 242B3, 246C, 252B, 252B3, 256C, 257B3, 259B3, 262C, 262C2, 267B, 268B, 272C, 277C, 277C2, 279C, 279C2, 287C, 287C2, 289C, 289C2, 297C, 299C, 301.6C, 302.5C, 303, 303.5C, 303.5D, 303C CR, ...
236B, 236B3, 242B3, 246C, 252B, 252B3, 256C, 257B3, 259B3, 262C, 262C2, 267B, 268B, 272C, 277C, 277C2, 279C, 279C2, 287C, 287C2, 289C, 289C2, 297C, 299C, 301.6C, 302.5C, 303, 303.5C, 303.5D, 303C CR, ...
6V9508
PLUG
12M 2, 140M, 160M, 216B, 216B3, 226B, 226B3, 232B, 236B, 236B3, 242B, 242B3, 247B, 247B3, 252B, 252B3, 257B, 257B3, 259B3, 267B, 268B, 301.6C, 3116, 312C, 312C L, 315B L, 315C, 317B LN, 318B, 320 L, 3...
12M 2, 140M, 160M, 216B, 216B3, 226B, 226B3, 232B, 236B, 236B3, 242B, 242B3, 247B, 247B3, 252B, 252B3, 257B, 257B3, 259B3, 267B, 268B, 301.6C, 3116, 312C, 312C L, 315B L, 315C, 317B LN, 318B, 320 L, 3...
7H3171
PLUG-PIPE
1090, 1140, 1160, 1190, 1190T, 120B, 120G, 120M, 120M 2, 1290T, 12E, 12G, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 1390, 140B, 140G, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M ...
1090, 1140, 1160, 1190, 1190T, 120B, 120G, 120M, 120M 2, 1290T, 12E, 12G, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 1390, 140B, 140G, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M ...
4B7739
PLUG-DRAIN
120, 120G, 12E, 12F, 12G, 140, 140G, 14E, 14G, 153, 16, 163, 16G, 235, 235C, 245, 245B, 245D, 311C, 311D LRR, 312C, 312C L, 312D, 312D L, 313D, 314C, 314D CR, 314D LCR, 315C, 315D L, 318C, 318D L, 319...
120, 120G, 12E, 12F, 12G, 140, 140G, 14E, 14G, 153, 16, 163, 16G, 235, 235C, 245, 245B, 245D, 311C, 311D LRR, 312C, 312C L, 312D, 312D L, 313D, 314C, 314D CR, 314D LCR, 315C, 315D L, 318C, 318D L, 319...
3D4603
PLUG-PIPE
118, 119, 127, 128, 12E, 16, 1674, 1676, 1693, 235, 304, 304.5, 305, 305.5, 305.5E, 306, 306E, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, 308E2 CR, 311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 31...
118, 119, 127, 128, 12E, 16, 1674, 1676, 1693, 235, 304, 304.5, 305, 305.5, 305.5E, 306, 306E, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, 308E2 CR, 311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 31...
8T6759
PLUG-PIPE
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 303, 303.5C, 303.5D, 303.5E, 303C CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 3056, 305C CR, 305D CR, 305E, 306, 306E, 30...
1090, 1190, 1190T, 1290T, 1390, 2290, 2390, 2391, 2491, 2590, 303, 303.5C, 303.5D, 303.5E, 303C CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 3056, 305C CR, 305D CR, 305E, 306, 306E, 30...
6V9511
PLUG
1090, 1190, 1190T, 1290T, 2290, 2390, 2391, 2470C, 2491, 2570C, 2670C, 312, 312B L, 314D CR, 314D LCR, 315, 315B L, 317, 317B LN, 318B, 320B, 320B FM LL, 320B U, 320C FM, 321B, 322B, 322B L, 322B LN, ...
1090, 1190, 1190T, 1290T, 2290, 2390, 2391, 2470C, 2491, 2570C, 2670C, 312, 312B L, 314D CR, 314D LCR, 315, 315B L, 317, 317B LN, 318B, 320B, 320B FM LL, 320B U, 320C FM, 321B, 322B, 322B L, 322B LN, ...
0961628
PLUG
2384C, 2484C, 303, 303.5C, 303.5D, 303.5E, 303C CR, 303E CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 305C CR, 305D CR, 305E, 306, 306E, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, ...
2384C, 2484C, 303, 303.5C, 303.5D, 303.5E, 303C CR, 303E CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 305C CR, 305D CR, 305E, 306, 306E, 307, 307B, 307C, 307D, 307E, 308C, 308D, 308E, ...
0950965
PLUG
303.5E, 303E CR, 304E, 305.5E, 305E, 308C, 308D, 308E SR, 311, 311B, 311C, 311D LRR, 311F LRR, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313B, 313D, 313D2,...
303.5E, 303E CR, 304E, 305.5E, 305E, 308C, 308D, 308E SR, 311, 311B, 311C, 311D LRR, 311F LRR, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313B, 313D, 313D2,...
0995845
PLUG
304, 304.5, 307, 307B, 307C, 308C, 312B L, 312C, 315B L, 315C, 317B LN, 318B, 318C, 319C, 320 L, 320B, 320C, 320D, 320D LRR, 320N, 321C, 322, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 323D L, ...
304, 304.5, 307, 307B, 307C, 308C, 312B L, 312C, 315B L, 315C, 317B LN, 318B, 318C, 319C, 320 L, 320B, 320C, 320D, 320D LRR, 320N, 321C, 322, 322 FM L, 322 LN, 322B L, 322B LN, 322C, 322C FM, 323D L, ...
3E2338
PLUG-PIPE
311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313D, 313D2, 313D2 LGP, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 316E L, 318B, 318C, 318D...
311C, 311D LRR, 311F LRR, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313D, 313D2, 313D2 LGP, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 315C, 315D L, 316E L, 318B, 318C, 318D...
1659554
PLUG
303, 303.5C, 303.5D, 303.5E, 303C CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 305C CR, 305D CR, 305E, 306, 306E, 307C, 307D, 307E, 308C, 308D, 308E, 308E CR, 308E SR, 308E2 CR, 311C, ...
303, 303.5C, 303.5D, 303.5E, 303C CR, 304, 304C CR, 304D CR, 304E, 305, 305.5, 305.5D, 305.5E, 305C CR, 305D CR, 305E, 306, 306E, 307C, 307D, 307E, 308C, 308D, 308E, 308E CR, 308E SR, 308E2 CR, 311C, ...
1R5889
PLUG
307C, 307D, 308C, 308D, 308E, 308E CR, 308E SR, 312, 312B, 312C, 312C L, 313B, 314C, E120B
307C, 307D, 308C, 308D, 308E, 308E CR, 308E SR, 312, 312B, 312C, 312C L, 313B, 314C, E120B
1281879
PLUG
312
312
7Y8246
PLUG-BEZEL
307, 311, 312, 315, 317, 320 L, 322 FM L, 325, 325 L, 325 LN, 330, 330 FM L, 330 L, 350, 375, 375 L, 5080
307, 311, 312, 315, 317, 320 L, 322 FM L, 325, 325 L, 325 LN, 330, 330 FM L, 330 L, 350, 375, 375 L, 5080
8S1815
PLUG
215, 215B, 235, 245, 307, 307B, 311D LRR, 312, 312B L, 312C, 312D, 312D L, 314D LCR, 315, 315B L, 315C, 315D L, 317, 317B LN, 318B, 318C, 319C, 319D, 320B, 320C, 320D, 320D FM, 320D L, 320D LN, 322B L...
215, 215B, 235, 245, 307, 307B, 311D LRR, 312, 312B L, 312C, 312D, 312D L, 314D LCR, 315, 315B L, 315C, 315D L, 317, 317B LN, 318B, 318C, 319C, 319D, 320B, 320C, 320D, 320D FM, 320D L, 320D LN, 322B L...
7I8080
PLUG
311B, 312, 312B, 312B L, 313B, 315, 315B L, 317, 317B LN, 318B
311B, 312, 312B, 312B L, 313B, 315, 315B L, 317, 317B LN, 318B
0874703
PLUG
306E, 307, 307B, 307C, 307D, 311, 311B, 311C, 312, 312B L, 312C L, 315, 315B L, 315C, 317, 317B LN, 318B, 320 L, 320B, 322B L, 322B LN, 322C, 325, 325 L, 325 LN, 325B, 325B L, 330, 330 L, 330B L, 345B...
306E, 307, 307B, 307C, 307D, 311, 311B, 311C, 312, 312B L, 312C L, 315, 315B L, 315C, 317, 317B LN, 318B, 320 L, 320B, 322B L, 322B LN, 322C, 325, 325 L, 325 LN, 325B, 325B L, 330, 330 L, 330B L, 345B...
0965932
PLUG
307, 307B, 311, 311B, 311C, 311D LRR, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313B, 313D, 313D2, 313D2 LGP, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 3...
307, 307B, 311, 311B, 311C, 311D LRR, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 312E L, 313B, 313D, 313D2, 313D2 LGP, 314C, 314D CR, 314D LCR, 314E CR, 314E LCR, 3...
7I0060
PLUG
311, 311B, 311C, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 313B, 313D, 313D2, 313D2 LGP, 314C, 315, 315B, 315B L, 315C, 315D L, 316E L, 317, 317B LN, 318B
311, 311B, 311C, 312, 312B, 312B L, 312C, 312C L, 312D, 312D L, 312D2, 312D2 GC, 312D2 L, 312E, 313B, 313D, 313D2, 313D2 LGP, 314C, 315, 315B, 315B L, 315C, 315D L, 316E L, 317, 317B LN, 318B
0990371
PLUG
307, 307B, 307D, 308D, 308E, 308E CR, 308E SR, 311, 311B, 312, 312B, 312B L, 315, 315B L, 317, 317B LN, 318B, D7G, E110B, E120B
307, 307B, 307D, 308D, 308E, 308E CR, 308E SR, 311, 311B, 312, 312B, 312B L, 315, 315B L, 317, 317B LN, 318B, D7G, E110B, E120B
1886392
PLUG
312, 312B L, 312C, 315B L, AP1000E, AP1055E, AP555E, BG1000E, BG1055E, BG500E, CP-533E, CP-54B, CS-533E, CS-54, CS-54B, CS-64B
312, 312B L, 312C, 315B L, AP1000E, AP1055E, AP555E, BG1000E, BG1055E, BG500E, CP-533E, CP-54B, CS-533E, CS-54, CS-54B, CS-64B
0950967
PLUG
303.5, 307, 307B, 307C, 308C, 311, 312, 385C, 385C FS, 385C L, 561H, 561M, 561N, 572R, 572R II, E110, E110B, E120, E120B, E140, E180, E200B, E240, E240C, E300, E300B, E450, E650, E70, E70B, EL240B, HM...
303.5, 307, 307B, 307C, 308C, 311, 312, 385C, 385C FS, 385C L, 561H, 561M, 561N, 572R, 572R II, E110, E110B, E120, E120B, E140, E180, E200B, E240, E240C, E300, E300B, E450, E650, E70, E70B, EL240B, HM...
0961445
PLUG
304, 304.5, 304C CR, 305.5D, 305.5E, 305C CR, 307, 307B, 307C, 307D, 308C, 308D, 308E, 308E CR, 308E SR, 312, 312B, 312C, 312C L, 313B, 314C, 320 L, 320C, 320C FM, 322, 322 FM L, 322C FM, 325C FM, 330...
304, 304.5, 304C CR, 305.5D, 305.5E, 305C CR, 307, 307B, 307C, 307D, 308C, 308D, 308E, 308E CR, 308E SR, 312, 312B, 312C, 312C L, 313B, 314C, 320 L, 320C, 320C FM, 322, 322 FM L, 322C FM, 325C FM, 330...