PLUNGER 1037410 - Caterpillar

Electric Power Generation AllIntroduction
Reference: Systems Operations Troubleshooting/Testing and Adjusting, UENR1209, "EMCP4.1/EMCP4.1 4.2"Reference: Application and Installation Guide, LEBE0006, "EMCP 4.1, 4.2 Generator Set Control"This Special Instruction contains necessary information for upgrading Electric Power Generator Set Control mounted panels that use the EMCP Engine Status Control (ECS), EMCP1 (per 7C-1000 Control Panel Chart), EMCP 2, EMCP 2+, EMCP 3.1, EMCP 3.2, and EMCP 3.3 to EMCP 4.2.Important Safety Information
Do not perform any procedure in this Special Instruction until you have read this Special Instruction and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury. The following procedures should also be observed.Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard.Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive. Ensure that any tool, procedure, work method, or operating technique you use that is not recommended by Caterpillar is safe.Ensure that the product will not be damaged or the product will not be made unsafe by the operation, lubrication, maintenance, or repair procedures used. Proper care is your responsibility.
Do not operate or work on this engine or generator set unless you have read and understand the instructions and warnings in the Operation and Maintenance Manuals.Failure to follow the warnings and instructions could result in injury or death. Contact any Caterpillar dealer for replacement manuals. Proper care is your responsibility.
Overview
Applicability
This kit is intended to replace EMCP Controls by using the existing generator-mounted enclosure.Features
As implemented, the EMCP 4.2 control offers more features and communication options than what was available with the earlier EMCP models. Refer to Application and Installation Guide, LEBE0006, "EMCP 4.1, 4.2 Generator Set Control" for a complete description.Required Documents
Refer to the following documents for review prior to installation.
Table 1
Media
Systems Operations, Troubleshooting, Testing and Adjusting, UENR1209, "EMCP4.1/EMCP4.2"
LEBE0006 EMCP 4.2 Application and Installation Guide Power Requirements
This control is designed to operate on 24 V, DC only. Current draw of the control package is less than 2.0 amps. External solenoids, loads driven by the control's relays and connection of a Caterpillar ET communications adapter will add to the current draw.Safety
Lock Out / Tag Out
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery