PLUNGER AS 5G8262 - Caterpillar

10. Lower the temperature of two bearing cups (12), and install with ring (13) in cage (14). 11. Install cage (14) without shims. Loosely install bolts (15) that hold cage (14) to the bevel gear case.12. Install bearing cone (17) on the bevel gear shaft.13. Align the notch in the bevel gear shaft with the tooth on washer (16), and install washer (16).14. Align the teeth on the lock with the notch in the bevel gear shaft, and put the lock in position.15. Put 5P-3931 Anti-Seize Compound on the threads and face of spanner nut (18). Install spanner nut (18) on the bevel gear shaft.16. Use Tooling (B), and tighten nut (18) to a torque of 612 68 N m (452 49 lb ft). 17. Heat bearing cone (20) to a maximum temperature of 135° C (275° F), and install the bearing on pinion gear shaft (19). Use a 0.03 mm (.001 in) feeler gauge to make sure the bearing is seated against the shoulder of the pinion shaft. 18. Align the splines, and install transfer gear (22) on pinion gear shaft (19).19. Heat bearing (21) to a maximum temperature of 135° C (275° F), and install the bearing on the pinion shaft. Use a 0.03 mm (.001 in) feeler gauge to make sure the bearing is seated against shoulder (23) of the pinion shaft. 20. Install Tooling (C) on the pinion, and attach a hoist. Lower pinion and transfer gear assembly (24) in position in the bevel gear case. 21. Lower the temperature of bearing cup (25), and install it in transfer gear case (26). 22. Lower the temperature of bearing cup (28), and install in cage (27). 23. Heat two bearing cones (29) to a maximum temperature of 135° C (275° F). Install the two bearing cones on lower transfer gear (30). Use a 0.03 mm (.001 in) feeler gauge to make sure the bearings are against the shoulders on the transfer gear. 24. Put lower transfer gear (30) in position in the transfer gear case (26). 25. Use Tooling (D), and install bearing (33) in cage (32).26. Lower the temperature of bearing cup (31), and install it in cage (32). 27. Put 7M-7260 Liquid Gasket Material in the seal bore of cage (32). Use Tooling (D), and install lip seal (34) in cage (32). Put clean oil on the lip of the seal.28. Put glycerine on O-ring seal (35), and install it on the cage. 29. Put cage (32) without shims in position on transfer gear case (26). Install two bolts (37) and (38) 180 degrees apart, but do not tighten at this time.30. Put cage (27) without shims in position on transfer gear case (26). Install two bolts (36) 180 degrees apart, but do not tighten at this time. 31. Install Tooling (E) on transfer gear case (26), and attach a hoist.
Make sure bolts (36), that hold cage (27) in place on the transfer gear case, are loose.
32. Put transfer gear case